Tag: productivity

  • Techniques to Improve Spray Productivity

    Techniques to Improve Spray Productivity

    Click here for an audio version of this article

    In almost all agronomic practices, timing is key. There are certain, and often small, windows of opportunity for getting a task done without losing yield potential or product quality. Weed specialists talk about early weed removal, pathologists talk about symptom monitoring, and entomologists remind us of economic thresholds. Acting at the right time is fundamental.

    Sometimes I’m asked about comparing two different methods of spray application. I usually dodge these questions by advising to choose the one that gets the job done on time. “An average application at the right time is much better than an excellent application at the wrong time” is how I put it. Sure, I’m dodging, but I really believe that. It’s mostly in the timing.

    Everything we do carries with it some time inefficiencies. Some are rooted in technology, others in habits. It’s the habits that are easier and cheaper to address. That’s why, when evaluating how to improve a spraying operation, I advise to start with a stopwatch and notepad, not a sprayer brochure.

    A stopwatch and notepad provides your path to greater productivity.

    Remember, if you want to improve a system, you first need to understand it. And to understand it, you need to measure it.

    So, do a time accounting.  You need to know how your time is used on a spray day. Note the time spent preparing for the job (loading supplies, double checking label instructions, transporting, etc.). The big users of time are sprayer transporting, filling and cleaning, but there are very many small time users and those can add up. This time is doubly important because these tasks occur during the spray day, when the weather is good and you should be maximizing spray time.

    Make your own time accounting sheet, including every detail or possibility.

    Even within any one operation, time can be subdivided. How much time is spent on a turn? Since a 120’ sprayer will make about 22 of these per half mile, that can add up. Even a spray monitor can play a productivity role if it quickly and consistently locks onto its swath. Needing to stop and back up while it searches for a signal can be costly.

    On our farm, we sometimes used custom operators to get the cereals off. I recall how aggravating it was to watch the 8820 inch ahead of my N6. Surely it must be throwing a lot over, I thought (it was). But I usually caught it at the truck, where my unloading speed was over 1 minute faster. Redemption, briefly.

    That same principle applies to these small efficiencies. A well-designed tender truck can speed loading and more than make up for lower spray productivity of a smaller sprayer.  A lighter sprayer load and flotation tires can save a ton of time if it means the difference between getting stuck or cruising through that spot. A set of extra-coarse nozzles that can be rotated into place in just two minutes can help finish a field if the weather changes, or allow a margin to be sprayed, saving a return trip.

    Extra nozzles to allow spraying in higher wind speeds without increasing drift are a productivity tool.

    A custom operator shared some very useful tips with me a few years back. He optimized the small things, such as re-locating the switch to deflate his suspension airbags after driving onto the trailer, to the platform beside the cab. He’d deflate while descending the steps, and by the time the tie-down straps were thrown across, the unit was ready to be cinched down. No waiting. He also opted for a slightly wider aftermarket boom so he had an even number of spray passes per quarter, saving another 2 minutes or so per field.

    The same operator made me aware of the importance of knowing exactly how much spray is in the tank at any one time. The majority of spray monitors are simply not accurate enough. A factory sprayer can count down from a full tank using its flow meter, but that requires two things to be accurate, the filled amount (entered by the operator, usually from a sight gauge) and the flow meter itself. Point is, when we fill the last load of a field, we don’t want too much left over, but we’d still rather not run out. By using the AccuVolume from Simon Innovations, he was able to fill accurately and he was also able to exactly monitor his liquid usage. If he had two passes left, and knew he needed exactly 150 gallons (also considering when his pump drew air), he could monitor that and make small adjustments to the application rate, if necessary, to get there. It’s a big deal because contending with a larger remainder is wasteful and takes time to deal with. The AccuVolume also helps make multiple small volume batch cleaning more accurate, and therefore easier.

    The AccuVolume measures your tank contents, to the nearest gallon, regardless of slope position. It’s a time saver.

    A small addition to the tender truck such as an electric hose reel or a swing arm that carries, say 20’ of hose, helps deal with the weight of a full 3” line. Or an air-line at the pump end can be used to blow the remaining water into the tank. Time, and mess, are saved. Still pumping product? Induction using a venturi is much faster.

    An electric hose reel makes handling 3″ plumbing manageable.

    Preventing problems is probably a better use of time than dealing with them. Take tank mixes, for example. With more products in the tank, and adjuvants such as conditioners, fertilizers, or low-drift products making their way in, anticipating mixing problems may require a jar test. Get the tools, and learn how to do them. It’s important to use the actual tended water in these tests, at the temperature it will be, because that, and water quality such as hardness and bicarbonates, can affect mixing. And don’t over-agitate, as that can create its own problems, especially as the tank runs down.

    Consider a hot tank. If extra labour is available, it removes a lot of time pressure for mixing dry, or multiple products. At filling time, simply pump it over and go.

    A hot tank gives you more time to mix properly, and makes transfers faster. (Some additional labour required).

    Consider improvements in the plumbing to save time. The new Hypro Express End Cap features a ball valve for flushing (existing Express End Caps can be retrofitted), and this valve can soon be fitted with the ProStop E (electric) valve. Flushing can then be done from the cab, saving time and mess. It’s a small change, but it brings joy.

    A new valve addition is available for the Express End Cap. Manual (shown) or electric available.

    The importance of time on a spray day can also be viewed economically. Let’s say a large area needs to be sprayed today, and the weather forecast calls for rain overnight. The rain will stop spraying for 5 days. What is the yield potential lost in those five days if weed or disease pressure is high? If 100 acres don’t get treated, what is the lost revenue? (for example, if 3 bpa is lost, at $6/b, that’s $18/acre or $1,800.) That’s what that hour is worth. Tell your boss.

    Getting more done means getting more done on time. Evaluate your habits and technologies on that basis.

    Evaluate your spray productivity with our

  • Plumbing Projects That Make Spraying Easier and Safer

    Plumbing Projects That Make Spraying Easier and Safer

    Some of our biggest struggles in spraying involve the start and end of each spray day.

    When starting a new field after the sprayer is cleaned, we need to prime the boom. If it’s full of water, that water has to be purged and the question is always for how long and where to do this (pro tip at bottom of article).

    At the end of the day, we should ideally clean the sprayer. During that process, we may struggle with waste disposal, including large rinsate amounts, and course, the uncertainty of whether the job is actually done (since clean water looks exactly the same as contaminated water).

    If not cleaning the entire sprayer plumbing, we should at least rinse the boom, even if we’re returning to the same product the following day. It can prevent future problems.

    These tasks are complicated by the increasingly convoluted plumbing featured on modern sprayers. Ask someone to explain their sprayer’s plumbing system to you one day. It’s a long story! A bright spot is the well-engineered, compact, and accessible Agrifac system.

    Fortunately, virtually any sprayer can be modified to suit your needs. Let’s talk about a few ideas for a winter project:

    1. Boom flush. It’s good practice to flush clean water through your boom at the end of spraying even if the main tank remains full of product. Some sprayers have an air purge system to eliminate liquid from the plumbing and that is a great feature. A water flush should follow that purge so that any residual pesticide is diluted and removed before it can dry on and become hard to remove later.  First you’ll need a clean water tank on the sprayer (150 gal is enough). Second, plumb a feed so that this clean tank can be the sole source of the water supplied to the solution pump. Select this source, shut return lines down or off, and pump clean water through boom.  Sprayers that have an auto-rinse cycle will likely be able to draw clean water, but may not be able to push it to the boom, directing it to the wash-down nozzles instead. Check to see what’s possible, and make the changes you need.
    2. Clean water pump. Installing a second pump dedicated to the clean water tank has several advantages. We’ve talked about continuous rinsing before, here, and here, as a way to dilute the tank remainder faster. It requires installation of a second pump dedicated to clean water. Additionally, give this pump the option to deliver water to the boom, not just the wash-down nozzles. Now it can be used to rinse water through the boom. The main challenge is to obtain a pump capacity that can match the needs of the boom and/or the wash-down nozzles.
    3. Boom ends. We’ve mentioned this part of the boom many times. Boom ends must be flushed regularly to get rid of product and possibly debris that gets stuck there. A simple way to achieve this is to use the Express Nozzle Body End Caps from Hypro. These bleed air continuously, and also prevent accumulation of dead-end contamination. They do need to be flushed, and this can be done by pulling a plug or rotating the turret to an open (no nozzle ) position.
    1. Recirculating boom. This is a significant change, but worth considering. Conventional plumbed booms are separated into five to 13 sections. Each has two ends at which the spray stops and where air and contamination can accumulate (see point #3). Each section feed has a shutoff valve.  Once the spray mixture leaves the pump and bypass valve, it is committed to leaving the sprayer.  In a recirculating boom, the boom becomes a part of the tank and the liquid can return to the tank if desired. Spray is pressurized at one or both ends, and valve positions determine its flow. Sectional control is achieved with individual nozzle shutoff, air or electric.
      1. Three advantages:
        (a) the boom can be primed with new product without spraying. The surplus goes back to the tank.
        (b) the boom can be flushed with water without spraying while material is still in tank, and without spilling anything on the ground. Again, the surplus goes back to the tank.
        (c)  high resolution sectional control with individual nozzle shutoff is a byproduct of this design. Fast response, high res, saves money.
    2. Steel lines. Steel cleans easier than plastic, and this material makes a lot of sense for booms. But it also makes sense for the boom feeds, currently handled by black rubber hose.  This hose is a literal black box. We can’t see inside it, and we don’t know if and where potential contamination resides. It has considerable surface area. Consider replacing portions of your feed lines with steel. The boom is the obvious candidate. Aside from easier cleanout, it also helps with faster nozzle shutoff because it doesn’t expand with pressure.

    A word about dumping the tank on the ground. It’s a bad practice for many reasons. Let’s examine just one of those. When you spray a product at 10 gpa, you actually cover each square meter with about 10 mL, or 1/3 oz, of spray mix. When you flush your boom ends on the ground, you’re probably dropping 2 or 3 gallons in the same area. That’s 1000 times the label rate at each boom end, 10 to 26 times per boom. If you dump your tank remainder and all the hoses, say 20 or 30 gallons, that’s 10,000 times the label rate if it covers 1 sq meter. That’s leaching, runoff, residual potential, and not a good story.

    Many of the changes we outlined above help prevent that from being necessary.

    Pro Tip: To find out how much water your plumbing (from the pump to the boom ends) holds, do this: After cleaning with water and before spraying an EC formulation (white milky appearance in tank, some crop oils are ECs) reset your sprayed gallons on your rate controller. Start spraying and watch for the last nozzle on your furthest and longest section to spray white. Stop spraying and check your sprayed gallons. That’s your volume. No matter the size of nozzle or application volume, it stays constant. To be sure the boom is primed with a new mix, spray until those gallons are reached and you’re set.

  • Question of the Week: Fine Sprays for Fungicides?

    Question of the Week: Fine Sprays for Fungicides?

    The following question arrived from one of our prairie clients last week:

    “A retailer is promoting the use of hollow cone nozzles to be used on field sprayers (20” spacing) to apply fungicides which he claims out-perform any regular and twin fan tips. Claims:

    • create an extra fine droplet for maximum coverage on the canopy
    • use less water, less time spent filling
    • apply at 3.5 gpa
    • add vegetable oil to reduce drift

    “So his direction to a specific customer was to use the TEEJET CONEJET TXA8001VK nozzle at  80 psi – travelling at 10 – 12 mph to achieve a 3.4 gpa application rate with a ‘very fine’ droplet size.

    “What are your thoughts?”

    Here’s how I answered (edited for clarity):

    That recommendation sounds familiar – it originates from a consultant with experience in South America, where this idea is promoted to improve (aerial) spray productivity.

    I fundamentally disagree with his approach. Adopting and promoting it is not only illegal (contravenes every modern label’s water volume and spray quality requirements), it also puts a generation’s worth of stewardship efforts on drift management at risk.

    To be balanced, let’s explore the attractiveness of this approach. Finer sprays do provide superior coverage and save water. Every child knows this. Finer sprays also go places in the canopy where the coarser sprays can’t, for example very dense lentil canopies.

    Over the years, we’ve explored the performance of fine fungicide sprays in canola, pulses, and cereals in research trials with the U of S and AAFC. To our surprise, droplet size played only a small role in fungicide performance. Water volume was much more important. Droplet size management with pressure through a low-drift nozzle was enough to get the best disease control.

    The main drawbacks of very fine sprays are:

    1. The fine droplets evaporate to dryness very quickly, in seconds. As they shrink, their drift potential is increased even more, and once dry, the remaining particles work much less well. The proponent corrects for this by adding an oily adjuvant as an evaporation retardant. With oil, the fines remain liquid much longer. Although many products become more effective this way, they also become more phytotoxic and less safe for the applicator and bystander. Completely off label, completely risky for crop safety, unknown effects on MRLs, extremely unsafe for the environment and humans. Remember when people dissolved 2,4-D ester in diesel, back in the 40s and 50s and sprayed it with their brass 6501 tips? That’s what this is.
    2. Cone nozzles are designed for airblast sprayers and do not produce good pattern overlaps for boom sprayers. The proponent of this method actually recommends that the boom be raised to overcome the bad patterns and to (believe it or not) simulate aerial application. If this were done, the spray would be re-distributed by air-currents and come down wherever the wind blows it. Probably far away.  The concept of on-target, uniform application, the practice that makes product use acceptable, and the thing we try to achieve with flat fans at a low boom height, is completely lost.
    3. Producers will not have the support of pesticide manufacturers should a performance issue arise. Even worse, if regulators find out about this off-label practice, significant fines (fines for fines, get it?) can be charged under the Pest Control Products Act.
    4. Airborne spray drift with an air-induced spray like the AirMix, GuardianAir, AIXR and the like, applying 10 gpa, is about 1% of the applied amount, measured at 5 m downwind of the downwind edge of the swath in a 20 km/h wind. We’ve never measured hollow cone drift from a boom sprayer, but when we used a flat fan at 5 gpa, drift increased to about 8% of applied. I’d guess a high pressure hollow cone would easily double or triple that. Illegal and irresponsible.
    5. Travel and boom turbulence is a part of faster travel speeds. This would affect the finer droplets much more than the coarser ones, as we can imagine. It’s similar to drift. With a low-drift spray, the proportion of the total spray volume that is “fine”, say less than 150 microns, is about 5%. For a very fine hollow cone, it might by 50 to 75%. So a much greater proportion of the sprayed dosage would be susceptible to uncontrollable movement. This could be good, when turbulence redirects the spray to places that are unreachable by larger droplets. Or it could be bad, as turbulence pushes droplets away from an important target, creating a miss. On balance, bad. Very bad.

    These types of recommendations are concocted by people who want to tell a unique story that is popular with some. Their approach differentiates them from the rest of the crowd, an old and effective marketing trick. But these proponents do not have the best interests of the industry in mind.

    Our individual and collective agricultural practices must be respectful of others. Of safety. Of the law. Of the environment. We have lots of opportunities to make shortcuts…nobody’s watching most of the time. But that doesn’t make it right. It’s certainly not in ag’s long-term interest.

    When considering our agricultural practices, imagine describing them to a young non-farming person. Can you justify your actions? Do your practices make you proud? If not, you have work to do.

    Here’s a task: If your boom sprayer has nozzles that produce very fine sprays, take them off and throw them in the garbage. Might sound radical, but it’s the right thing to do.

  • Deciding on the Right Way to Spray

    Deciding on the Right Way to Spray

    “What is the right way to apply this pesticide?” It’s one of the classic questions. Applicators know that spray method determines the efficacy of the application as well as its environmental impact. And it has to use time and water resources efficiently to make sense.

    To answer the question properly, we need to take things one step at a time.

    1. Canopy: To start, we need to look at the canopy that our application will go into. If it’s an early season spray into a seedling crop, then the canopy won’t be much of a barrier. Lower water volumes can be possible. Droplet size will only depend on the target type and the pesticide mode of action.
    Small weeds require more smaller droplets to secure effective targetting

    If it’s a later application into the bottom of a maturing canopy, the foliage may intercept the spray before it reaches the target area. More water will likely be needed, and droplet size may become more critical for getting the spray to its destination. Dense canopies are a real challenge and lower-canopy deposition usually benefits from finer sprays because the small droplets can turn corners better.

    Dense canopies are very difficult for a spray to penetrate. Higher water volumes and smaller droplets are the key tools that help.

    2. Water Volume: Regardless of canopy, the range of application possibilities will depend on the water volume and spray quality combination. It’s math: assuming some constant amount of coverage on each leaf, more layers of foliage will require more water. Using less water volume will make it necessary to use finer sprays to keep droplet numbers constant. More water will allow coarser sprays. This decision has implications for drift, and by extension, affects the number of hours we can spray in a day. More drift tolerance means better application timing and overall productivity.

    The tradeoffs between water volumes and droplet sizes are seen in this figure. Once a certain threshold of coverage has been reached, a further increase in coverage may not provide any additional control.

    3. Target Type and Droplet Behaviour: Whatever spray we use, the target plant or insect needs to intercept, collect, and retain the spray droplet. This is where the fun begins. Target leaves may be vertical or horizontal, large or small. Their waxy surface may be easy-to-wet or difficult-to-wet. The general rules of thumb are that larger, more horizontal and easy-to-wet surfaces are better suited for coarser sprays – these are intercepted more efficiently and stick readily. That is a reason why most broadleaf weeds and crops are very compatible with low-drift sprays.

    Large targets (left) are most efficient at intercepting larger droplets (provided droplet bounce is not a problem) because smaller droplets may evade capture. Smaller targets are usually missed by larger droplets but are very capable of capturing smaller droplets.

    On the other hand, smaller, vertically oriented and difficult-to-wet plants require finer sprays for effective targetting. Larger drops tend to miss these targets or bounce off them. Most grassy, and some broadleaf weeds (especially at early growth stages) fall into this category.

    4. Mode of Action: There are nearly 30 modes of action on the herbicide world, and another ten modes for insecticides and fifteen for fungicides. The effect of droplet size and water volume on their uptake and translocation varies, and it’s probably not correct to generalize too much. There is one notable product, glyphosate. For this product, research has consistently shown that large droplets and more concentrated mixtures provide better uptake. But we’ve also seen problems when this is over-done, causing localized toxicity and limiting translocation.

    With many products, we’ve sometimes seen better performance with finer sprays due to improved coverage, yet at other times less performance due to rapid evaporation. On the whole, it’s probably still fair to say that contact modes of action require finer sprays and higher water volumes, even if there is the occasional exception. And systemic products can typically handle coarser sprays. We’ve always been surprised just how coarse we seem to be able to push the system before any loss of efficacy.

    What does it all mean? In spraying, we need to accommodate a lot of diversity. The average application is broad-spectrum, targeting large and small broadleaf and grassy plants. Many sprays are tank mixes of several modes of action. It’s impossible to prescribe a specific spray for each situation. We need a little bit of everything. And the spray should not be drift-prone. It’s easy to see that we need to aim for the middle to accommodate everything.

    The traditional flat fan nozzle, either in its conventional or low-drift form, generates a wide range of droplet sizes that can range from 5 µm to about 2000 µm. If we need fine droplets, they’re there. If we need larger droplets, they’re also there. The proportion of the total spray volume in each specific size fraction depends on the nozzle choice and size, the spray pressure, and the adjuvant mix in the tank. Overall, the system is very robust, and although it requires some tweaking, a well chosen average spray can achieve most tasks well enough.

    A typical spray quality chart shows the expected spray quality for a range of nozzle sizes and pressures. Spray quality measurements follow standards set by the ISO and ASABE, these change from time to time and therefore charts tend to become outdated.

    Our research has repeatedly shown that a Coarse spray is a good starting point that does most things well. It is acceptable to move into a Very Coarse or coarser category provided water volumes are also raised, and provided the target types and modes of action are suited for this change.

    It is rarely necessary to spray finer than Coarse, and when this is done, we recommend against spraying finer than a Medium spray. There is simply no advantage from product performance, and drift risk becomes unacceptable.

    Tweaking the System. In order to maximize the performance of your spray, and the efficiency of your overall spray program, here is some advice:

    1. Know the spray quality of your nozzles, and their response to spray pressure. Manufacturers publish this information in their catalogues and on-line. Make this your homework assignment.
    2. Use the coarsest spray that you can afford to. This will make the application safer, it will widen the weather window, and it will simply let you get more done in a day or a season. Coarse sprays work.
    3. Use spray pressure and water volume to fine tune the application for a specific purpose. If using a contact product, you can keep the same nozzle you used for a systemic product. Apply more water or use more spray pressure to generate more droplets.
    4. Do not skimp on water. Higher water volumes tend to make an application more uniform, robust, and crop-safe. Spray coverage improves. Canopy penetration improves. Coarser sprays are possible. The only exception to this rule is glyphosate, which works better in lower water volumes. But with higher glyphosate rates and more tank mixing, even that exception is disappearing.
    5. Learn as much as you can about how your pesticides work and where they need to be in your canopy. Apply your knowledge to select optimal water volumes and spray qualities.
    6. Be wary of people who advise very low water volumes in conjunction with fine sprays. They want to appeal to your need for efficiency, but do so at the cost of consistency and environmental stewardship. Plus these types of applications are illegal for many of our products.
  • My Sprayer Santa Wish List

    My Sprayer Santa Wish List

    Dear Sprayer Santa,

    “I tried to be good this year.  It was hard, though.  Yes, I know that fast driving causes drift and lots of other problems.  But I couldn’t help it – the 375 horses under the hood needed the exercise.  I honestly didn’t mean it.  I’d have stopped had the air-ride not cushioned all the impacts so well.  I had no idea, really.  The cab was so quiet.  I’m sure that plume of spray and dust behind my sprayer didn’t cause any damage.  I mean, nobody called me, anyways.  I had no choice, after spending 2 hours cleaning out the tank and having to do another three quarters before the forecast rain.  So please, Santa, can I have a bigger sprayer?  Please? I think I need it…to, errr…to…to feed the world.  Yeah, that’s right, Santa Baby.  I need it to grow food for others.  So how about it?”

    I wake up in a cold sweat.  Well, if there was a Sprayer Santa, he’d hear lots of excuses about these sorts of things from applicators afraid of getting a lump of coal on Christmas Day, a black nozzle so to speak.

    So why don’t we stop making excuses and solve the problem by making sprayers that focus on the right things?

    Here’s my “no more excuses” wish list:

    1. Increase transport speeds, reduce field speeds. Let’s establish gear ranges which save time getting to the field, and ensure a better quality job once we get there. Let’s focus on productivity without resorting to the easy, but bad option.  Speed comes at a cost.  More horsepower.  More fuel. More structural stength. More weight.  None of it cheap. Or good.
    2. Increase boom width. This one’s a productivity powerhouse.  It’s every bit as good as travel speed, on a percent gain basis, and much cheaper.  Where else in the world is there a better opportunity for wider booms?  The earth’s temperate plains are almost without exception wide, and more or less flat.  With the help of autosteer and automatic boom height, why should 120 ft be the limit? Many aftermarket manufacturers offer booms at 150 ft.  But why stop there?  Sure, we’ll need some engineering to make it work.  But the fact is that wide booms, coupled to slower speeds that require less horsepower, can have the same productivity.  Not a bad tradeoff.
    3. Explore lighter materials. Sure, Ford was ridiculed by GM for offering aluminim trucks.  But when weight is important, alternate materials can make the impossible possible. Booms that weigh many thousands of pounds require so much strength just to carry their own weight, there are diminishing returns.  And the result is that we are stuck with narrow booms.  Let’s get inventive with alloys and composites.
    4. Focus on time saving features. On any given day, we are given maybe 6 hours of good spraying conditions, some in the morning, some in the evening, and perhaps a few in between. This can be interspersed with several days of bad conditions.  What a waste to spend this precious time not actually spraying, but rather filling, cleaning, transporting, getting un-stuck, figuring. In a business where timing is so important, and where a late application can have serious yield implications, we should be spending a greater proportion of time spraying. We need help to minimize downtime.
    5. Dedicated clean water pumps and small sumps. Want to clean out the tank faster? Rather than relying on batch mode, reducing concentration by serial dilution, consider adding a dedicated pump to your clean water saddle tank.  Introducing clean water through the wash-down nozzles while at the same time spraying out the sump dramatically increases dilution power with less water. And of course, the smaller the sump and recirculating reservoir, the faster the job will get done.
    6. Recirculating booms. I initially wrote these off as a bad idea when they offered a single pressure entry point (on one end) followed by an exit on the other. Over 120 ft, you’d surely see pressure drops of 10 psi – unacceptable. But with modern designs offering up to four pressure entry points (both ends and middle) these issues appear to have been eliminated. And with clever plumbing, the boom can act as an extension of the tank, making priming and cleaning faster and easier.  Sectional control is now governed by individual shutoff valves, offering customizable, fast, positive shutoff.
    7. Better flow and droplet size control. 2016 promises to be one of the most exciting years for new atomizers, with new entries in the twin fluid, pulse-width modulation, and multiple nozzle markets. But there’s still lots of room for improvement. To the young engineers reading this, give us a nozzle that provides a 10-fold range of flow rates, each at the same pattern angle and droplet size.  Let this nozzle offer easy control of droplet size from Medium to Ultra Coarse at each flow rate. How hard can this be? Make it affordable and reliable, with consistent flow rates and a long wear life.  I think we’re ready to pay for this.
    8. Easy cleaning materials. Every year, it’s a guessing game. Are all the Group 2 residues removed from the tank and booms before you spray your LibertyLink canola? How can you be sure?  Well, by checking your canola two weeks later, of course!  In the meantime, all we can do is offer hope with ever more rigorous cleaning protocols, one-upping last year’s efforts to ensure that nothing got left behind.  How about tank, fitting, hose, boom, and nozzle body designs engineered to eliminate these problems?  How about a guarantee to that effect by the sprayer manufacturer?  It’s going to take more than the occasional stainless steel component.  If we have enough knowledge in fluid dynamics to send an F1 sports car into a turn at 250 km/h, then surely we can design a hydraulic system that self-cleans!
    9. Better aerodynamics. Let’s face it, we can’t control drift just by making sprays coarser. Eventually we’ll reduce coverage too much and this will hurt our important contact products the most. Instead, we need sprayer and boom designs that facilitate the transport of droplets towards their target, avoiding drift. Maybe the shape of our tractor units and boom components will play a role here, maybe the nozzle pattern needs a re-evaluation. Maybe shrouds will return. One thing’s for sure – we can’t simply drive faster and expect coarser sprays to solve the problem.

    So that’s my list.  I’m sure it’s just a beginning.

    What’s on your list?

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    *I have a confession to make.  I’m secretly hoping for those Lee Valley German Safety Goggles for Christmas.  Protecting your eyes has never been cooler.