Category: General Concepts

For basics category

  • Deciding on the Right Way to Spray

    Deciding on the Right Way to Spray

    “What is the right way to apply this pesticide?” It’s one of the classic questions. Applicators know that spray method determines the efficacy of the application as well as its environmental impact. And it has to use time and water resources efficiently to make sense.

    To answer the question properly, we need to take things one step at a time.

    1. Canopy: To start, we need to look at the canopy that our application will go into. If it’s an early season spray into a seedling crop, then the canopy won’t be much of a barrier. Lower water volumes can be possible. Droplet size will only depend on the target type and the pesticide mode of action.
    Small weeds require more smaller droplets to secure effective targetting

    If it’s a later application into the bottom of a maturing canopy, the foliage may intercept the spray before it reaches the target area. More water will likely be needed, and droplet size may become more critical for getting the spray to its destination. Dense canopies are a real challenge and lower-canopy deposition usually benefits from finer sprays because the small droplets can turn corners better.

    Dense canopies are very difficult for a spray to penetrate. Higher water volumes and smaller droplets are the key tools that help.

    2. Water Volume: Regardless of canopy, the range of application possibilities will depend on the water volume and spray quality combination. It’s math: assuming some constant amount of coverage on each leaf, more layers of foliage will require more water. Using less water volume will make it necessary to use finer sprays to keep droplet numbers constant. More water will allow coarser sprays. This decision has implications for drift, and by extension, affects the number of hours we can spray in a day. More drift tolerance means better application timing and overall productivity.

    The tradeoffs between water volumes and droplet sizes are seen in this figure. Once a certain threshold of coverage has been reached, a further increase in coverage may not provide any additional control.

    3. Target Type and Droplet Behaviour: Whatever spray we use, the target plant or insect needs to intercept, collect, and retain the spray droplet. This is where the fun begins. Target leaves may be vertical or horizontal, large or small. Their waxy surface may be easy-to-wet or difficult-to-wet. The general rules of thumb are that larger, more horizontal and easy-to-wet surfaces are better suited for coarser sprays – these are intercepted more efficiently and stick readily. That is a reason why most broadleaf weeds and crops are very compatible with low-drift sprays.

    Large targets (left) are most efficient at intercepting larger droplets (provided droplet bounce is not a problem) because smaller droplets may evade capture. Smaller targets are usually missed by larger droplets but are very capable of capturing smaller droplets.

    On the other hand, smaller, vertically oriented and difficult-to-wet plants require finer sprays for effective targetting. Larger drops tend to miss these targets or bounce off them. Most grassy, and some broadleaf weeds (especially at early growth stages) fall into this category.

    4. Mode of Action: There are nearly 30 modes of action on the herbicide world, and another ten modes for insecticides and fifteen for fungicides. The effect of droplet size and water volume on their uptake and translocation varies, and it’s probably not correct to generalize too much. There is one notable product, glyphosate. For this product, research has consistently shown that large droplets and more concentrated mixtures provide better uptake. But we’ve also seen problems when this is over-done, causing localized toxicity and limiting translocation.

    With many products, we’ve sometimes seen better performance with finer sprays due to improved coverage, yet at other times less performance due to rapid evaporation. On the whole, it’s probably still fair to say that contact modes of action require finer sprays and higher water volumes, even if there is the occasional exception. And systemic products can typically handle coarser sprays. We’ve always been surprised just how coarse we seem to be able to push the system before any loss of efficacy.

    What does it all mean? In spraying, we need to accommodate a lot of diversity. The average application is broad-spectrum, targeting large and small broadleaf and grassy plants. Many sprays are tank mixes of several modes of action. It’s impossible to prescribe a specific spray for each situation. We need a little bit of everything. And the spray should not be drift-prone. It’s easy to see that we need to aim for the middle to accommodate everything.

    The traditional flat fan nozzle, either in its conventional or low-drift form, generates a wide range of droplet sizes that can range from 5 µm to about 2000 µm. If we need fine droplets, they’re there. If we need larger droplets, they’re also there. The proportion of the total spray volume in each specific size fraction depends on the nozzle choice and size, the spray pressure, and the adjuvant mix in the tank. Overall, the system is very robust, and although it requires some tweaking, a well chosen average spray can achieve most tasks well enough.

    A typical spray quality chart shows the expected spray quality for a range of nozzle sizes and pressures. Spray quality measurements follow standards set by the ISO and ASABE, these change from time to time and therefore charts tend to become outdated.

    Our research has repeatedly shown that a Coarse spray is a good starting point that does most things well. It is acceptable to move into a Very Coarse or coarser category provided water volumes are also raised, and provided the target types and modes of action are suited for this change.

    It is rarely necessary to spray finer than Coarse, and when this is done, we recommend against spraying finer than a Medium spray. There is simply no advantage from product performance, and drift risk becomes unacceptable.

    Tweaking the System. In order to maximize the performance of your spray, and the efficiency of your overall spray program, here is some advice:

    1. Know the spray quality of your nozzles, and their response to spray pressure. Manufacturers publish this information in their catalogues and on-line. Make this your homework assignment.
    2. Use the coarsest spray that you can afford to. This will make the application safer, it will widen the weather window, and it will simply let you get more done in a day or a season. Coarse sprays work.
    3. Use spray pressure and water volume to fine tune the application for a specific purpose. If using a contact product, you can keep the same nozzle you used for a systemic product. Apply more water or use more spray pressure to generate more droplets.
    4. Do not skimp on water. Higher water volumes tend to make an application more uniform, robust, and crop-safe. Spray coverage improves. Canopy penetration improves. Coarser sprays are possible. The only exception to this rule is glyphosate, which works better in lower water volumes. But with higher glyphosate rates and more tank mixing, even that exception is disappearing.
    5. Learn as much as you can about how your pesticides work and where they need to be in your canopy. Apply your knowledge to select optimal water volumes and spray qualities.
    6. Be wary of people who advise very low water volumes in conjunction with fine sprays. They want to appeal to your need for efficiency, but do so at the cost of consistency and environmental stewardship. Plus these types of applications are illegal for many of our products.
  • Pulse Width Modulation For Newbies

    Pulse Width Modulation For Newbies

    I was recently asked to describe Pulse Width Modulation to a non-farming audience. My instinct was to send them back to what we’d already written about the topic on Sprayers101, here and here. But on reviewing the material, I soon realized that most of our posts assume a certain amount of basic knowledge and understanding. What about people who are new to the business, or just curious? Not that helpful. 

    This is the first in a series of articles that cover off topics which may be too basic for many, but are nonetheless important for others. More to come. And suggestions welcome.

    Sprayers are used to apply crop protection agents to fields, and as with all crop inputs, it’s important to apply the correct dose.  For boom sprayers, dose is a product of the swath width, the sprayer travel speed, and the flow rate of spray liquid through the nozzles. Of these three factors, swath width is taken as constant, whereas travel speed and flow rate are variable. If travel speed changes, flow rate also needs to change to maintain the target application rate.

    The vast majority of nozzles come in fixed sizes. As a consequence, the only way to change their flow is with spray pressure. In a modern sprayer, a computer known as a rate controller takes care of the math and the adjustments.  For example, if the sprayer speeds up, it will need to deliver more liquid to keep the same application volume per acre. The rate controller knows the swath width (entered by the user) and senses travel speed (using radar or gps) and liquid flow rate (using a flow meter). If the travel speed increases, the rate controller causes the spray pressure to increase until the flow rate sensor shows that the flow is enough to maintain the target application rate.

    The problem with this approach is that sprayer nozzles are very sensitive to spray pressure. Too low a pressure will cause the spray pattern to deteriorate, resulting in poor coverage. Too high and the spray will become too fine, creating drift problems. As a result, traditional sprayer operators have to stay within a very specific, narrow speed range. This may not always be possible if, for example, the terrain is hilly or the soil is wet.

    One solution to this problem is to control flow rate differently.  A fairly new way to do it is with Pulse-Width Modulation (PWM). This is a fancy term that describes a well established way that liquid flow rates are controlled in a number of other tasks such as fuel injection or hydraulic oil systems.

    With PWM, each nozzle body is equipped with an electronic solenoid (shut-off valve). The valve turns on and off ten or more times every second, creating an intermittent, pulsed spray. The number of times the valve cycles on and off per second is called the frequency, measured in Hertz (Hz), cycles per second. The proportion of time that the valve is open, called the pulse width or duty cycle, is related to the liquid flow rate passing through the nozzle. Duty cycle can be electronically controlled.

    For example, each nozzle can operate at its full rated flow (100% duty cycle) or a fraction of its flow (say 20% duty cycle). At low frequencies (about 10 to 15 Hz, common in PWM systems) duty cycle is proportional to the flow rate of the nozzle. At 20% duty cycle, the nozzle delivers about one fifth of the flow compared to 100%. The pulses are so quick that it doesn’t affect overall coverage or droplet size. With this system, as a sprayer speeds up or slows down, the duty cycle changes automatically to match the flow rate requirements calculated by the rate controller.

    What does this mean in practice? For one, the sprayer no longer relies on a pressure change to influence the nozzle flow rate because duty cycle has taken over that job. In fact, the operator can set the pressure to whatever is necessary for best coverage or best drift control, whatever is most important. A change in travel speed caused by a hill or a slippery spot doesn’t affect pressure any more. The end result is a spray application that is not only more accurate, but also more consistent over varying conditions.

    Drift control is easier with a PWM system. A common way to reduce drift is to make the spray coarser, and this can be achieved with lower spray pressure. But lowering the pressure results in less liquid flow, and the operator has to slow the sprayer down if the same application rate is to be maintained. With a PWM system, the operator simply lowers the pressure. The system makes up for the lower flow by internally increasing duty cycle, allowing the same travel speed to continue and therefore not affecting the work rate.

    An added side benefit with a PWM system is that it provides opportunities for site-specific management of application rates. Parts of the field needing less or more product can receive what they need. All the operator does is change the rate, via duty cycle, according to a prescription map.

    A further bonus is the highly resolved sectional control that can be achieved. With any wide agricultural implement, overlaps are inevitable. With an advanced version of a PWM system, individual nozzle solenoids can be shut off or turned back on as required, thereby preventing double applications at these overlaps.

    In short, PWM systems give operators much more control over their spray operation. And that’s good for everybody.

  • How to evaluate airblast coverage

    How to evaluate airblast coverage

    Note: While there’s nothing wrong with this article, a more recent article on this subject can be found here.

    It’s nearing the end of a long morning of spraying and you just want to get it done. As the tank empties and you watch the last of the spray cloud waft through the row, you’re thinking about rinsing out and moving on… but did the spray land where you wanted?

    How do you really know if you hit the target?

    Maybe you’re content with the occasional “shoulder checks” you made from the cab while spraying. Perhaps you stop at the end of the row and get out of the tractor to look for wet foliage during.
    Maybe you plan to return once the product is dry and look for white residue.

    Taken with the sprayer operator’s smart phone, here’s the over-the-shoulder view of an early-morning spray application from the cab. You can’t see coverage, but gaps in the spray will show if nozzles are plugged. You can also check to see if you are overshooting or blowing through the target. Photo Credit – C. Hedges, ON.
    This early morning “shoulder check” was photographed by the operator using his smartphone.  You can’t see coverage, but gaps in the spray will show if nozzles are plugged. You can also check to see if you are overshooting or blowing through the target. Photo Credit – C. Hedges, ON.

    These are all good feedback practices, but a more accurate method is the use of water-sensitive paper, which turns from yellow to blue wherever spray touches it. You can easily see the distribution of the spray and the overall area covered, and it can be quantified so you can compare one sprayer set-up to another, or see the impact of weather, or even the effects of nozzle choice, pressure and  water volume.

    Water- (and oil-) sensitive paper: Cheap, simple and available on-line or in person from your favourite sprayer equipment store.
    Water- (and oil-) sensitive paper: Cheap, simple and available on-line or in person from your favourite sprayer equipment store.

    Draw a map

    Begin by creating a simple drawing of the tree, cane, bush,vine, etc. you wish to spray. Label the drawing with unique numbers that correspond to where you are going to place the papers. Write the numbers on the back of each paper so you can see where they came from after they are collected. You should also note the pass number, so you can differentiate between each sprayer setup and corresponding pass. You might make a change and want to see how it affects coverage, and it’s very easy to mix up the papers if you haven’t record everything clearly. Plan to do this for at least two plants upwind from the sprayer to ensure you will get an accurate representation of average coverage. Be sure to wear disposable gloves and avoid dew so the papers don’t react prematurely.

    Create a simple drawing of the target. Number positions on the drawing that correspond to where you plan to place the papers.
    Create a simple drawing of the target. Number positions on the drawing that correspond to where you plan to place the papers.

    Distribute the papers

    It is critical to distribute the papers evenly throughout each target canopy. They should be placed in key locations where pest damage has been an issue in the past (e.g. scab at the top of a tree, or spotted-wing drosophila at the bottom-centre of highbush blueberry), or anywhere coverage is notoriously difficult. Our preference is to place them at the top, centre and bottom of a tree canopy as well as laterally from the outer edge of the canopy beside the sprayer moving in towards the trunk.

    Number positions on the drawing that correspond to where you plan to place the papers. Label the papers as well so you know where they came from. Consider writing the pass number and the position (e.g. 1-1 would be Pass 1, Position 1) so you can evaluate the changes to the sprayer settings from pass to pass. (Figure 60) Later, all the information from the calibration can be entered into your spray records, like in this example.
    Number positions on the drawing that correspond to where you plan to place the papers. Label the papers as well so you know where they came from. Consider writing the pass number and the position (e.g. 1-1 would be Pass 1, Position 1) so you can evaluate the changes to the sprayer settings from pass to pass. Later, all the information from the calibration can be entered into your spray records, like in this mock-up.

    We use spring-back paper clips attached to alligator clips at 90 degrees to attach the papers to small branches. You can also staple them to the upper or lower face of the leaves (as long as they don’t cause leaf to droop). You can wrap them around stems for panoramic coverage or to monitor drenches. They can be stapled the trunk to show if spray is aimed into the canopy or being wasted. You can even skewer to the ground using wire flags to to illustrate poor lower-nozzle positioning and/or canopy run-off. Put them wherever you want to know about spray coverage!

    This home-made double-ended alligator clip holds papers at right angles. One end for the paper, the other end to a twig or wire flag.
    This home-made double-ended alligator clip holds papers at right angles. One end for the paper, the other end to a twig or wire flag.

    We typically orient them facing the alleys so their sensitive faces are square to the sprayer as it passes. We often use two in each location, oriented back-to-back facing each alley so you can resolve coverage from both sides. The important part is to ensure you are consistent. Mark the location in the canopy with some colourful flagging tape so you can find the papers after you spray, and if you wish to replace them with fresh papers to evaluate another pass, orient them the same way to make the comparison fair.

    Water-sensitive papers located in five positions in an Empire apple tree. Two papers were pinned back-to-back in each position, distributed evenly throughout the canopy, facing the alleys. One paper was located at the lowest branch to determine if the lowest nozzle position needed to be on. Another paper was pinned to the ground face-up under the tree to show any excessive waste. Be creative, but be consistent from pass to pass.
    Water-sensitive papers located in five positions in an Empire apple tree. Two papers were pinned back-to-back in each position, distributed evenly throughout the canopy, facing the alleys. One paper was located at the lowest branch to determine if the lowest nozzle position needed to be on. Another paper was pinned to the ground face-up under the tree to show any excessive waste. Be consistent from pass to pass.

    Spray, check and spray again

    Once the papers are in place, pass by on one side with both booms open (as you would normally spray). Be sure to start spraying well before passing the target, and keep spraying afterwards to ensure the resultant coverage represents an actual application. It is very informative to get out of the cab and examine the papers before passing by on the other side. You can learn a lot about how the wind is affecting the spay.

    Once papers are in place, pass by spraying with both booms open to emulate a typical spray day. Be sure to start spraying well before passing the target, and keep spraying afterwards to ensure the resultant coverage represents an actual application. It can be very informative to examine coverage at this point to see how wind is affecting the spray. Then, pass by on the other side to complete the application.
    Once papers are in place, pass by spraying with both booms open to emulate a typical spray day. Be sure to start spraying well before passing the target, and keep spraying afterwards to ensure the resultant coverage represents an actual application. It can be very informative to examine coverage at this point to see how wind is affecting the spray. Then, pass by on the other side to complete the application.
    An example of the coverage obtained on water-sensitive papers placed throughout an apple tree canopy, and on the ground beneath it.
    An example of the coverage obtained on water-sensitive papers placed throughout an apple tree canopy, and on the ground beneath it.

    Interpret the patterns

    You might notice the outer portions of larger canopies receive more spray than the inside. This is hardly surprising given that spray must pass through the outside to get to the inside. As a result, inner papers often receive proportionally less spray and should be the basis for determining if you have sufficient spray coverage. This is also why the label recommendation of “spraying to the point of runoff” is unhelpful: the outer portion of wide, dense canopies often begin to drip before the inner portion receives sufficient coverage. Further, how do you spray to the point of runoff? How do you know when to stop before it’s too late? Label language can be frustrating…

    When water-sensitive paper is sprayed to the point of run-off, the blue dye will drip. This is fine for a drench (dilute) application, but excessive for a typical concentrated application like foliar fungicides and insecticides.
    When water-sensitive paper is sprayed to the point of run-off, the blue dye will drip. This is fine for a drench (dilute) application, but excessive for a typical concentrated application like foliar fungicides and insecticides.

    When assessing coverage, don’t follow the droplet counts in the small guide that comes with the paper sensitive paper kit – they haven’t been updated for a very long time and are more appropriate for field crop applications – not airblast applications. Research and experience suggest that 85 discrete fine/medium-sized droplets per square centimetre and a total coverage of 10-15% should be sufficient for most foliar insecticides and fungicides. Remember, this is only a suggested threshold and in the case of coarser sprays, focus more on even distribution and the 10-15% coverage.

    It’s debatable, but 85 fine/medium-sized drops per square centimetre and about 10-15% total surface covered represents adequate airblast spray coverage for most foliar applications. It is less applicable for applications made with very coarse droplets, because there are fewer of them and they generally cover more area. In this case, focus more on the even distribution of spray and the 10-15% coverage. The extreme example of this is a drench (dilute) application of oil where total saturation is the goal.
    It’s debatable, but 85 Fine/Medium-sized drops per square centimetre and about 15% total surface covered on a minimum 80% of all papers represents adequate airblast spray coverage for most foliar applications. It is less applicable for applications made with Coarse/Very Coarse droplets, because there are fewer of them and they generally cover more area. In this case, focus more on the even distribution of spray and the 15% coverage. An extreme example of this is a drench (dilute) application of oil where total saturation is the goal. Conversely, ultra-low volume applications employ Very Fine droplets and a better metric is uniform, high droplet density rather than area covered.

    Make a change and try again

    There’s no easy way to define a threshold between sufficient and insufficient spray coverage. When you retrieve and examine the papers, think about how the product is intended to work: “Is it a contact, trans-laminar or locally systemic pesticide? What are the odds that an insect or spore will come in contact with residue? Will I be spraying again soon (e.g. fungicide) and will the spray already on the leaves have residual activity?” Regarding that last thought, protectant fungicide applications are often layered, so what one spray misses, the next will catch. Quite often, “sufficient coverage” is less than most sprayer operators think.

    If you are content with the coverage, record your sprayer settings to use them again in that block (in similar weather, and assuming the crop canopy doesn’t change significantly before the next spray day). If you are not content, make a change to the sprayer to improve matters, reset the papers, and go again. It can take time and some effort to get it right, but improved coverage and reduced waste are ample financial reward for your efforts.

    Other methods of evaluating coverage

    It should be noted that while water-sensitive paper is versatile, cheap and easy to use, it has its shortcomings. Placement and orientation of the paper is very important; it’s easy to hit papers on the outside of the canopy with the sensitive-side facing the sprayer. It’s considerably harder when they are at the very centre of the canopy, or hiding behind fruit. When the thin edge of the paper is oriented to the spray (i.e. oriented facing the ground), it presents very little surface and can be difficult to hit.

    Use enough air to only just ruffle the leaves. This exposes all surfaces, however briefly, to the spray. Too much air will align leaves with the spray, exposing only their thin edge and making coverage difficult. Too much air may also cause leaves to shingle (overlap), and create shadows like on the grape leaves shown here.
    Use enough air to only just ruffle the leaves. This exposes all surfaces, however briefly, to the spray. Too much air will align leaves with the spray, exposing only their thin edge and making coverage difficult. Too much air may also cause leaves to shingle (overlap), and create shadows like on the grape leaves shown here.

    Further, the papers won’t show the finest droplets (<50 µm), so there may be spray even though you can’t see it. Taken collectively with the product’s mode of action (i.e. contact or locally systemic), and any possible re-distribution by rain or dew, spray coverage becomes a good indicator for protection, but it isn’t definitive. While coverage is a good indicator, improved coverage does not always mean improved efficacy.

    Some sprayer operators use other methods to confirm their coverage. Kaolin clay is an inert compound that leaves white residue when dry. Red, yellow or green water-soluble, food-grade dyes will also indicate coverage. Even fluorescent dyes such as phosphorus can be sprayed at night and illuminated under black lights.

    Kaolin clay and fluorescent dies sprayed into fruit canopies give a lot of information about sprayer coverage, but are relatively inconvenient compared to water-sensitive paper.
    Kaolin clay and fluorescent dies sprayed into fruit canopies give a lot of information about sprayer coverage, but are relatively inconvenient compared to water-sensitive paper.
    Red food-grade dye sprayed from a horizontal boom to demonstrate downwind drift onto a white target. This was a messy experiment and my hands, and the sprayer, were pink for a long time afterwards. Photo Credit – J. McDougall, Ontario.
    Red food-grade dye sprayed from a horizontal boom to demonstrate downwind drift onto a white target. This was a messy experiment and my hands, and the sprayer, were pink for a long time afterwards. Photo Credit – J. McDougall, Ontario.

    Take home

    These methods give the sprayer operator a lot of information because they land on the actual target, not a piece of paper hung in the canopy. But, they require a lot of time and effort and are typically out of reach for most operators. Further, they do not allow multiple applications on the same canopy to compare the effect of sprayer settings on coverage – once the target is sprayed, it’s sprayed.

    No matter which method you choose to use, understanding how changes to you sprayer, or the impact of weather, affect coverage is a critical piece of information. Operators should make an effort to evaluate spray coverage. Here are a few videos describing the process:

    Using water-sensitive paper for airblast coverage diagnostics – thanks to Penn State, Univ. New Hampshire and Chazzbo Media (2014).

    Checking water-sensitive paper in an orchard. Tower is spraying only water during a calibration run (2013).

  • Debunking Sprayer Myths

    Debunking Sprayer Myths

    Reproduced from an article written by Angela Lovell for Grainews, 2014

    “The fundamental challenge of spraying is that it’s a compromise game,” said Tom Wolf of Agrimetrix Research and Training. “As operators and advisors we need to always balance the opposite needs of coverage, efficacy and drift.”

    Wolf, in a presentation at the recent Manitoba Agronomists Conference in Winnipeg, sees a trend towards more fungicide use on farms across western Canada and technology that purports to make application more efficient. These trends include wider booms, faster speed capability, complex monitors, auto boom heights and bigger tanks.

    As much as technology is a great thing, it’s still the operator that is the single most important part of any spray operation, so it’s important to make sure that he or she isn’t going out to the field with any conventional beliefs that simply aren’t correct.

    The challenge with spraying is to control pests without harming you neighbour’s crops or the environment and over the years Tom Wolf has developed some pretty good ideas about how to do that and has had to dispel more than one popular myth about spraying.

    Myth # 1: More pressure forces the spray into the canopy.

    “There’s an element of truth to this but it’s forcing spray downward is the least thing that pressure does,” says Wolf. Spray pressure is primarily used to change spray flow rate. If you increase the pressure you will need to travel faster to allow the carrier volume to stay constant, and faster travel speed actually works against canopy penetration. Another important change is that spray quality will become finer with higher pressure. Finally, droplet velocity will initially increase, but even at higher pressure, small droplets still move slowly by the time they reach the canopy. “If you want to force a fine spray into the canopy, the best way to do that is to lower your boom, slow down, and increase the carrier volume,” says Wolf.

    Myth # 2: Higher water volumes lead to run off.

    There are two things that govern run off; droplet size and surface morphology of the leaf surface. “Anyone who says that anything more than 3 gallons/acre runs off the leaf surface is not telling you the whole picture,” says Wolf. “We’ve been unable to induce runoff from up to 200 US gpa in our tests, even using hard-to-wet grasses like green foxtail. Don’t be afraid of water. It’s a very good way of covering the canopies. Water gives you flexibility to use coarser sprays and that allows you to spray when it’s windier.”

    Myth # 3: Spray drift is no issue for fungicides and insecticides

    Aquatic organisms are extremely sensitive to most fungicides and insecticides. We might not see this effect, but it has a definite impact on our environment. It’s important to observe the buffer zones shown on product labels, which can vary depending on the product, the application method and the specific environment.

    Myth # 4: Faster travel speeds save time and boost productivity

    Wolf suggests evaluating this on a field by field basis. At faster speeds you lose control of the spray cloud and the finest droplets will go wherever the wind goes. Other problems with higher speeds are canopy penetration, pattern uniformity and pressure management. If you have an 800 gallon tank with an 80 ft boom and you are going 12 mph at 10 gallons/ac and your fill rate is 50 gallons per minute you are going to do about 84 acres/hour not including turns. If you go faster – 18 mph – you can do 110 acres/hour. But if you increase your fill speed, thereby decreasing the time spent filling you can increase productivity just as much. If you also increase your boom width you also increase productivity. “All I am asking is you don’t just look at travel speed to improve your productivity,” says Wolf.

    Myth # 5: Double nozzles produce more droplets and improve coverage

    “It’s the droplet size and water volume that drives the droplet numbers produced. It doesn’t matter how many nozzles produce this size,” says Wolf. Although some double nozzles produce finer droplets and therefore improve coverage, others actually produce coarse sprays which may decrease coverage. Pay attention to droplet size first – nozzle manufacturers publish spray qualities from their products. You can increase coverage from a single nozzle simply by increasing the spray pressure so yo produce a finer spray.

    Myth # 6: Calm early mornings have the lowest drift risk

    This is one of the biggest myths out there, says Wolf, and it’s all because of a condition called an inversion, which usually occur during clear nights, and which linger into the early morning hours. Under normal sunny daytime conditions, air currents rise, fall and disperse spray clouds rapidly but under inversion conditions they don’t. This can lead to severe drift issues, even significant distances away from the treated field.

    Under sunny daytime conditions, air temperature cools with height and that allows for thermal turbulence to disperse the spray cloud. On clear nights, the temperature increases with height (the opposite temperature profile, therefore called an “inversion”), and this prevents air from mixing. As a result, the spray cloud will not disperse.

    Assume that the atmosphere is inverted on clear summer nights, extending into a few hours after sunrise. Producers should never spray when an inversion is present, and a good indication might be if fog or smoke hangs in the air and not dispersing.

    Myth # 7: A rate controller calibrates the sprayer

    “Even with a $400,000 sprayer, the rate controller still relies on a single flow meter that sits at the back of the sprayer and measures the total flow to the boom. The operator has no idea where that total flow is going,” says Wolf. As a result, there is still no substitute for individual nozzle calibration. There are various new tools on the market to assist with that but they still need to be done individually.

    Myth # 8: If I mess up agronomic decisions, I can correct that with a good spray application

    A spray application has to be on time to be truly effective, says Wolf. In efficacy studies where yeield was measured, spraying herbicides “on time” (=early) produced a yield advantage over spraying just one week later, even with a spray quality that was so coarse that it resulted in relatively poor weed control. “If it’s breezy, use a low drift nozzle. This allows you the opportunity to spray on time,” he adds.

    Myth # 9: Ammonia is a good general purpose tank cleaner

    Ammonia raises pH and some chemicals like sulfonylurea products dissolve better at a higher pH. But if you have an oily emulsifiable concentrate (EC) formulation, either as a product or adjuvant, a soapy cleanout product will be needed. “Liberty exposes poor tank cleanout because the adjuvant in Liberty is such an excellent cleaner,” says Wolf. After use of an oily product, the use of a wetting agent such as AgSurf will assist in removing oily residue and many soap-based commercial cleaners are available.

    Myth # 10: There is an optimal nozzle that does it all

    “Right now a sprayer costs approximately 100,000 times more than the nozzle and the nozzle is still the part that makes you happy or sad,” says Wolf. “If we inverted the investment trend and said ‘let’s build a better atomizer’ there would be an optimal nozzle right now. But although we’ve made progress with low-drift nozzles recently, the industry still looks for inexpensive, simple ways to atmozie sprays.”

    Spray quality is the language that is used when selecting nozzles. All manufacturers publish spray quality charts for their nozzles that also give recommended pressures to produce different spray qualities using a particular nozzle type. Spray qualities are colour coded and generally speaking the hotter (redder) the colour code the more drift-prone (finer) the spray. There are many nozzle choices and designs and typically grassy targets and contact products require nozzles that will produce Medium to Coarse spray quality. For broadleaf targets and systemic products a Coarse to Very Coarse spray quality can be used successfully. Selecting the right nozzle to produce the quality of spray required is important, says Wolf who recommends Coarse as a general purpose spray quality.