Category: General Operation

Articles that discuss general field sprayer operation and productivity factors

  • The Challenges of Spraying by Drone

    The Challenges of Spraying by Drone

    Spray application by drone is here. It’s common practice in South East Asia, with a very significant proportion of ag areas now treated that way. Estimates from South Korea, for example, suggest about 30% of their ag area being sprayed by drone. It’s in the US, too. The Yamaha RMax and Fazer helicopters, which pioneered drone spraying in Japan dating back to the mid 1990s, have been approved for use in California since 2015.  DJI, the world’s largest drone manufacturer, introduced their ag model, the Agras MG-1, to North America in 2016. Many other spray drones are available or in development.

    As William Gibson, the author of Johnny Mnemonic, once said, “The future’s here, it’s just not widely distributed yet.”

    DJI Agras MG-1 spray drone (Source: DJI.com)

    Proponents of drone spraying cite a drone’s ability to access areas where topography is a problem, such as steep slopes, where productivity of manual application is much lower, or low areas where soil moisture prevents ground vehicles. Operator exposure is reduced compared to handheld application.

    Opponents talk about productivity and cost factors compared to manned aerial application, spray drift, and rogue use.

    Before drone spraying becomes commonplace, two important things need to happen.

    1. Federal laws need to be updated to accommodate the unique features of remotely piloted aircraft systems (RPAS), as they’re now called. Current laws make many assumptions unique to manned ships, and the process to correct that will require some patience. A thorough review for US laws, and their shortcomings, can be found here.
    2. Federal pesticide labels need to permit the use of drones for application. As of August, 2021, Canadian labels have no such registered use.

    There is no doubt that we need to prepare for a future that includes spraying by drones. Features such as topography adjustment for height consistency and autonomous swath control are already essentially standard, and the capabilities that improve control and safety will continue to develop.

    And yet I’ve been nervous about the prospect of pesticide application with drones. My primary concern is around – you guessed it – spray drift. Because a drone payload is relatively small (about 5 to 25 L, depending on the model), application volumes will need to be low to have any sort of productivity. How low? For manned aircraft with a 200 to 600 gallon hopper, 2 to 4 US gpa (18 to 36 L/ha) are the lowest commonplace volumes. The lower volumes require a Medium spray quality (among the finer sprays in modern boom spray practice) to achieve the required coverage.

    It’s a simple concept: the less water is used, the smaller the droplets need to be to provide the necessary droplet density on the target. Drift control with coarser sprays requires higher volumes, and true droplet-size-based low-drift spraying can’t really happen at volumes less then, say 5 to 7 US gpa.

    At 2 to 4 US gpa, a drone would be able to do perhaps 1 acre per load. While OK for spot spraying, it represents a serious productivity constraint for anything larger.  There will be a push toward lower volumes, perhaps 0.5 to 1 gpa (5 to 10 L/ha). The only way these will provide sufficient coverage is with finer sprays, ASABE Fine to Very Fine, with expected problematic effects on off-target movement and evaporation. These fine droplets are also more prone to the aerodynamic eccentricities of aircraft.

    Vortices from the rotor can create unpredictable droplet movement (Source: kasetforward.com)

    The current regulatory models for aerial drift assessment in North America, AgDISP and AgDRIFT, are not yet able to simulate drone application. But by entering finer sprays into these models for their conventional manned rotary wing aircraft, we can see that buffer zones will be higher. Much higher. And that outcome will give pause to regulators. Failure to control the movement of a spray is, and should be, a problem.

    Estimated Buffer Zones (calculated by AgDISP) for a reference rotary wing spray aircraft, using three pesticide toxicologies and two spray qualities.

    Furthermore, ultra-low volume (ULV) sprays can change the efficacy of some products, and these will require new performance studies. At this time, regulators are seeking information not just on spray drift, but on product efficacy, operator and bystander exposure, and crop residues.

    Regulators are currently collecting spray drift and efficacy data from drones. Since the drones available in today’s market do not conform to a common design standard like fixed or rotary winged manned aircraft, each model may have its own characteristics and need its own study. Some will have rotary atomizers, others will use hollow cone hydraulic sprays. Some will have electrostatic charging, others may propose special adjuvants.

    Once data are assessed, there will likely be restrictions in flight height, flight speed, wind speed, spray quality, water volume, perhaps air temperature and relative humidity (or Delta T). This is not new to spraying, as current labels already constrain use for both ground and aerial spray application, more so for aerial.

    The obvious question is how these proper application practices can possibly be assured. Operators will need more than just regulatory approval to use a drone, they will require proper training, similar to what a commercial aerial applicator now receives prior to operating a business.

    Recall that our aerial applicators are governed by national organizations, the NAAA in the US and the CAAA in Canada. These organizations are in regular contact with federal regulators to assure compliance. They also help fund research into application efficacy and safety. They organize conferences in the off-season and calibration clinics in the growing season. At these, flow rates are confirmed and deposited droplet size is measured. Spray pattern uniformity is assessed and corrected as necessary.

    Should drone applications be exempt from these controls? I don’t think that would be wise. Are we ready to implement them? Absolutely not.

    These requirements would change the drones’ economic model. And despite these precautions, a drone may still leave the control of a pilot due to unforeseen technical or human events.

    In the US, Yamaha does not sell their drone helicopters. Instead, they deploy their own teams to make the applications. This way, they have assurance that only trained and experienced pilots use the technology.

    As the industry gears up for the first registrations, we see drone service companies take a leading role in testing. Much is being learned via legal applications of liquid micronutrients, for example, or limited use of pesticides under approved research permits. And I’m pleased to see the recognition of drift management in these efforts through the use of low-drift nozzles. We are off to a promising start.

    Requests for drone use are in progress at our regulatory agencies. The outcomes of their risk assessments will provide important initial guidance, and food for thought and discussion. In the meantime, the drone development continues at a rapid pace, with new features and greater capacity at each iteration.

  • New Use for Bourgault 1460 Field Sprayer

    New Use for Bourgault 1460 Field Sprayer

    This week I spoke with Gerry Bell, a producer from near Gravelbourg in southern Saskatchewan (a beautiful town with a historic downtown, church and school, also, home of the Gravelbourger at the local diner). He told me about a project he recently completed, converting his older pull-type sprayer to a granular spreader. It’s a great project, worth sharing.

    The concept was first popularized by Manitoba farmer Kyle Holman in 2012, who uses the #SprayMar hashtag on Twitter to promote it.

    Gerry wrote his project up for us and I’ve posted his description below.

    Bourgault 1460 Field Sprayer

    The sprayer sat in a machine shed from 2011 when we purchased a Patriot 4420 sprayer. For many years we wondered if we couldn’t find a use for the sprayer as Bourgault had build a very rugged unit. So, in 2017 we decided to mount a Valmar tank (now owned by Salford) on the sprayer frame to be used for granular herbicides and granular fertilizer applications.

    Bourgault 1460 (Source: Bourgault.com)

    The liquid tank and plumbing were removed as well as the secondary boom with the wet boom. A few modifications to frame were made but for the most part the frame was left as is. The unit was painted with the Salford colours. (Case IH red)

    The Valmar/Salford unit is a ST8 which is used lots in Eastern Canada and the States for strip tilling for applying granular products. We purchased the tank, hoses, splitters and deflectors from Salford.

     The unit as purchased had the following features:

    • 8 imperial tons (16,000 lbs)
    • Stainless steel tank and duct systems
    • Mueller Hydraulic metering system with two sets of rollers – one pair for granular herbicides and one pair for granular fertilizers
    • Two hydraulic driven air fans – usually just one fan but we chose two fans – one for each boom
    • Weight scales for tank
    • ISOBus system with mapping, auto on off, sectional control (one for each boom)
    • 18 outlets – 9 outlets on each side of tank

    We designed unit in consultation with Salford engineers:

    • Each of the 18 outlets has a 2” flexible hose from the tank going to 2” stainless steel tubing stacked on the boom frame
    • Just prior to the deflectors each 2’ tubing is split into two 1-1/4 streams with special splitters supplied by Salford (according to Salford these are commonly used and have an accuracy of less than 2-3 % variation if mounted properly). Need to be horizontal.
    • The deflectors are mounted every 30” along the length of the boom (36 deflectors)
    • The sprayer boom was cut down from 110’ to 90’ to give the correct spacing

    Comments on use of the unit

    • Functionality seems to work very well as designed
    • Weigh scales, GPS, mapping, auto on/off, sectional control a real plus compared to original field sprayer with none of these features
    • Accuracy of product metering seems very good
    • Distribution across length of unit seems very good
    • Travel speeds of 10 mph
    • Product takes 2.5 seconds from time meter starts turning until product reaches far end of boom

    There is a difference of about thirty feet in travel distance with start and stop of product on the ground between inner side of boom and outer end of boom. Therefore, we have set look ahead time at 3.3 seconds and shut of time at 0.3 seconds.

    • Load products with a belt conveyor in yard
    • Apply 100 lbs of elemental sulphur (0-0-90) on 25% of the crop land each year

    (Tank does 160 acres)

    • Applied Avadex at 12.5 lbs per acre last fall on some acres prior to snow.
    • Apply Edge at 20 lbs per acre each fall just prior to snowfall  (for pulses)

    Tanks holds 10 minibulk bags – 12,000 lbs, and does 600 acres. On a long day have put out 1200 acres of Edge.

    We did extend the axles and also put on new hubs and new tires which were a bigger size. A Bourgault 1850 with 1600 gallons would have worked better but it is hard to find them. Plus they would probably have needed new tires anyways.

    It took a lot more time than we had imagined to build but that is true of most building projects. But I would say that we are very happy with the results. It is a pleasure to operate and appears to serve our needs very well.

    Thank you, Gerry, for sharing this with us!

  • Techniques to Improve Spray Productivity

    Techniques to Improve Spray Productivity

    Click here for an audio version of this article

    In almost all agronomic practices, timing is key. There are certain, and often small, windows of opportunity for getting a task done without losing yield potential or product quality. Weed specialists talk about early weed removal, pathologists talk about symptom monitoring, and entomologists remind us of economic thresholds. Acting at the right time is fundamental.

    Sometimes I’m asked about comparing two different methods of spray application. I usually dodge these questions by advising to choose the one that gets the job done on time. “An average application at the right time is much better than an excellent application at the wrong time” is how I put it. Sure, I’m dodging, but I really believe that. It’s mostly in the timing.

    Everything we do carries with it some time inefficiencies. Some are rooted in technology, others in habits. It’s the habits that are easier and cheaper to address. That’s why, when evaluating how to improve a spraying operation, I advise to start with a stopwatch and notepad, not a sprayer brochure.

    A stopwatch and notepad provides your path to greater productivity.

    Remember, if you want to improve a system, you first need to understand it. And to understand it, you need to measure it.

    So, do a time accounting.  You need to know how your time is used on a spray day. Note the time spent preparing for the job (loading supplies, double checking label instructions, transporting, etc.). The big users of time are sprayer transporting, filling and cleaning, but there are very many small time users and those can add up. This time is doubly important because these tasks occur during the spray day, when the weather is good and you should be maximizing spray time.

    Make your own time accounting sheet, including every detail or possibility.

    Even within any one operation, time can be subdivided. How much time is spent on a turn? Since a 120’ sprayer will make about 22 of these per half mile, that can add up. Even a spray monitor can play a productivity role if it quickly and consistently locks onto its swath. Needing to stop and back up while it searches for a signal can be costly.

    On our farm, we sometimes used custom operators to get the cereals off. I recall how aggravating it was to watch the 8820 inch ahead of my N6. Surely it must be throwing a lot over, I thought (it was). But I usually caught it at the truck, where my unloading speed was over 1 minute faster. Redemption, briefly.

    That same principle applies to these small efficiencies. A well-designed tender truck can speed loading and more than make up for lower spray productivity of a smaller sprayer.  A lighter sprayer load and flotation tires can save a ton of time if it means the difference between getting stuck or cruising through that spot. A set of extra-coarse nozzles that can be rotated into place in just two minutes can help finish a field if the weather changes, or allow a margin to be sprayed, saving a return trip.

    Extra nozzles to allow spraying in higher wind speeds without increasing drift are a productivity tool.

    A custom operator shared some very useful tips with me a few years back. He optimized the small things, such as re-locating the switch to deflate his suspension airbags after driving onto the trailer, to the platform beside the cab. He’d deflate while descending the steps, and by the time the tie-down straps were thrown across, the unit was ready to be cinched down. No waiting. He also opted for a slightly wider aftermarket boom so he had an even number of spray passes per quarter, saving another 2 minutes or so per field.

    The same operator made me aware of the importance of knowing exactly how much spray is in the tank at any one time. The majority of spray monitors are simply not accurate enough. A factory sprayer can count down from a full tank using its flow meter, but that requires two things to be accurate, the filled amount (entered by the operator, usually from a sight gauge) and the flow meter itself. Point is, when we fill the last load of a field, we don’t want too much left over, but we’d still rather not run out. By using the AccuVolume from Simon Innovations, he was able to fill accurately and he was also able to exactly monitor his liquid usage. If he had two passes left, and knew he needed exactly 150 gallons (also considering when his pump drew air), he could monitor that and make small adjustments to the application rate, if necessary, to get there. It’s a big deal because contending with a larger remainder is wasteful and takes time to deal with. The AccuVolume also helps make multiple small volume batch cleaning more accurate, and therefore easier.

    The AccuVolume measures your tank contents, to the nearest gallon, regardless of slope position. It’s a time saver.

    A small addition to the tender truck such as an electric hose reel or a swing arm that carries, say 20’ of hose, helps deal with the weight of a full 3” line. Or an air-line at the pump end can be used to blow the remaining water into the tank. Time, and mess, are saved. Still pumping product? Induction using a venturi is much faster.

    An electric hose reel makes handling 3″ plumbing manageable.

    Preventing problems is probably a better use of time than dealing with them. Take tank mixes, for example. With more products in the tank, and adjuvants such as conditioners, fertilizers, or low-drift products making their way in, anticipating mixing problems may require a jar test. Get the tools, and learn how to do them. It’s important to use the actual tended water in these tests, at the temperature it will be, because that, and water quality such as hardness and bicarbonates, can affect mixing. And don’t over-agitate, as that can create its own problems, especially as the tank runs down.

    Consider a hot tank. If extra labour is available, it removes a lot of time pressure for mixing dry, or multiple products. At filling time, simply pump it over and go.

    A hot tank gives you more time to mix properly, and makes transfers faster. (Some additional labour required).

    Consider improvements in the plumbing to save time. The new Hypro Express End Cap features a ball valve for flushing (existing Express End Caps can be retrofitted), and this valve can soon be fitted with the ProStop E (electric) valve. Flushing can then be done from the cab, saving time and mess. It’s a small change, but it brings joy.

    A new valve addition is available for the Express End Cap. Manual (shown) or electric available.

    The importance of time on a spray day can also be viewed economically. Let’s say a large area needs to be sprayed today, and the weather forecast calls for rain overnight. The rain will stop spraying for 5 days. What is the yield potential lost in those five days if weed or disease pressure is high? If 100 acres don’t get treated, what is the lost revenue? (for example, if 3 bpa is lost, at $6/b, that’s $18/acre or $1,800.) That’s what that hour is worth. Tell your boss.

    Getting more done means getting more done on time. Evaluate your habits and technologies on that basis.

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  • Do Labels Help us Apply Pesticides Properly?

    Do Labels Help us Apply Pesticides Properly?

    It happened three times this spring.  As is often the case, I was contacted by growers who wanted help with herbicide application.  In most of these calls, the discussion revolves around the proper choice of nozzles for a specific task, perhaps some questions on spray pressure, water volume and travel speed.

    But these three were different.  Instead of being seasoned applicators, all three were new to the business.  And more importantly, they had done their homework by looking at product labels before calling.

    Labels give us important information on product rates, crop and weed staging, mixing order, sprayer cleaning, and personal and environmental protection.  They’re very valuable there.  But they also provide application information, and that’s where the problems begin.

    Perseverance Required

    I have to commend my three clients:  they showed great tenacity by actually finding application information on a pesticide label in the first place.  This document is so mired in legalese protectionist language at the front that it discourages all but the most persistent.

    And often, the application information comes in several parts, interspersed among other information.  Mixing instructions.  A little later, application. Somewhere nearby, buffer zones.  Another paragraph for cleaning.  Rainfastness?  Keep looking.

    It forces the reader to skim through the document, hunting for relevant information.

    But once my clients found application instructions, they obviously questioned if they should believe it, or else they wouldn’t have called.  The application statements on many labels, simply put, are from long ago, and it’s obvious.

    Consider the following two label excerpts, the first from a product initially registered in the mid 1980s and still available, the second from one registered about 30 years later:

    1980s:

    Application should be made using a minimum of 55-110 litres of water per hectare, at a pressure of 275 kPa, or 310 kPa if using check valves, and at a ground speed of 6-8 kph.

    The use of 80° or 110° flat fan nozzles is recommended for optimum spray coverage.

    Do not use flood jet nozzles, controlled droplet application equipment or SprafoilÂŽ equipment.

    Application of the spray at a 45° angle forward and higher water volumes will result in better spray coverage and penetration of the crop canopy.

    Uniform, thorough coverage is important to obtain consistent weed control. Higher water volumes should be used under dense crop and weed canopies to ensure thorough coverage of the target weeds.

    2010s:

    Apply in a spray volume of 46.8 – 93.5 L/ha unless otherwise specified in tankmix partner section of this label – at 207-345 kPa (30-50 PSI) pressure to ensure proper weed coverage.

    Flat fan nozzles of 80° or 110° are recommended for optimum coverage.

    Do not use floodjet or controlled droplet application equipment or SprafoilÂŽ equipment.

    Nozzles may be oriented 45° forward to enhance crop penetration and to give better weed coverage.

    Uniform, thorough coverage is important to obtain consistent weed control. Higher water volumes should be used under dense crop and weed canopies to ensure thorough coverage of the target weeds.

    Thirty years apart, but remarkably similar.

    Crop protection companies spend about 10 yrs. and $250 million to produce a new pesticide and register it for use.  Having made this commitment, it would be most useful to see a small further investment to provide current application information that is relevant to applicators.

    After all, these applicators purchase the active ingredient to provide a return on this multi-million dollar investment, to the tune of about 2 billion dollars per year in Canada alone. They deserve good application information.

    Imagine this scene:

    “Doctor, thank you for this new high tech pharmaceutical engineered to help me with my serious illness.  How should I take it?”

    “Not sure.  Here, read this cough syrup label I found in my drawer.  Should be pretty close.”

    It’s clearly ridiculous

    Let’s dissect these labels to see how they could be improved.

    Flat fan nozzles of 80° or 110° are recommended for optimum coverage…

    Our sample labels refer to what we assume are conventional flat fan nozzles.  While popular in the 80s, these have all but disappeared from sprayers over the course of the past 20 years or so.  We haven’t recommended them since then because they drift too much. They’ve been replaced by low-drift nozzles, either pre-orifice, or air-induction.

    Nozzle fan angles are now generally 110 degrees or more, and frankly, the difference between 80 and 110 degrees is not that important.  What’s important is proper overlap, achievable with a visual assessment followed by boom height and pressure adjustments.  Unfortunately the label is silent on that.

    Application should be made … at a pressure of 275 kPa, or 310 kPa if using check valves…

    A nozzle’s recommended operating pressure depends on the specific nozzle model and on the spray quality (average droplet size) required. With literally many dozens of nozzles now available to each applicator, general pressure suggestions are likely to be wrong, and are more of a liability than a help. And they force label non-compliance when over-ruled by a nozzle manufacturer’s recommendations.

    Speaking of spray quality, growers crave to know at what spray quality a product should be applied for best performance and lowest drift. Some labels refer to spray quality (e.g. “apply with a Coarse spray”), but this is with reference to spray drift and buffer zone distances, not efficacy, and that distinction is not made.  Knowing the right quality for efficacy would help applicators choose the right nozzle and pressure to meet that criteria.

    Higher pressures if using check valves?  Nobody has brass screens with check valves anymore.  Sprayers have had modern diaphragm check valves for a generation, and those don’t produce pressure losses.

    And we all know that six to eight km/h is hardly a common speed these days.

    Do not use floodjet or controlled droplet application equipment or SprafoilÂŽ equipment

    Sprafoil nozzles have not been produced in Canada for about 25 years, in fact their manufacturer is no longer in business.  Controlled droplet atomizers, while becoming more popular again on aircraft, were last seen on ground sprayers in the 1980s. Even then, total installed numbers were probably in the single digits.

    As for FloodJet nozzles, those went out of style for herbicides in the late 70s, and were replaced by the very successful TurboTeeJet nozzles shortly after.

    Nozzles may be oriented 45° forward…

    Nozzles are rarely tilted 45 degrees forward for herbicide application anymore.  Maybe that’s because spray booms aren’t built that way today, or because modern booms on self-propelled sprayers are now about 30” (75 cm) above ground, and we travel at about 15 mph (22 km/h).  So the forward tilting, though shown to be effective for grassy weeds at 5 mph (8 km/h) and 20” (50 cm) boom heights, as researched in the 1970s, isn’t relevant for herbicides with higher booms.

    Uniform, thorough coverage is important to obtain consistent weed control.

    Statements advocating for good coverage are nice, but they aren’t useful.  Everybody knows we want good coverage.  What applicators need to know is how they should measure coverage, and what good coverage actually is.  Can we use water-sensitive paper?  How much of the target should be covered?  How many droplets should be in each square centimetre?  How can we measure that in the field, right now? How does it depend on the crop canopy, on weed stage, and on spray quality? The more information an applicator gets, the higher the chance of success.

    Apply in a spray volume of 46.8 – 93.5 L/ha…

    The only statement that survives our little examination is about water volume. Water volume is important.  But even there we have a problem.  The volume is in L/ha.  This is useful in some parts of Canada, but not in the west, where producers communicate primarily in US gallons per acre.  And in the west, provincial guidelines have generated this odd hybrid of L/acre, which few people use for spray volume.  But 46.8 to 93.5 L/ha?  How is that level of precision justified? (I know that this is a conversion from 5 and 10 US gpa…so why not just say so?)

    A Solution

    The problem with having outdated or impractical information on labels is that it creates disrespect.  Since labels are documents enforceable by federal law, applicators want to comply. At this time, they can’t, and probably shouldn’t, if they want to do the job right.

    A vision for a good label should be one that respects the needs of the applicator.  Such a label:

    • places the information that applicators need at the top;
    • is updated regularly to reflect modern practice and useful advice;
    • helps a new applicator work out how to apply the product with any equipment;
    • identifies a spray quality that offers good coverage and low drift;
    • makes reference to research that supports variations in the application guidelines;
    • is available electronically, readable on a mobile device, i.e., not pdf.

    This label would protect the environment and bystanders, and would foster better pesticide performance.

    This label is easy to generate.

    This label would be read by applicators.

    What’s it going to take?

    Additional:

    This article created a great deal of discussion. We decided that if we were going to point out issues with the current labelling system, we should also propose a way forward. Read about our Label Summary Sheet proposal.

  • Smart Spraying Tips and Tricks

    Smart Spraying Tips and Tricks

    This 2018 article was written by Victoria Berry for the Ontario Grain Grower.

    In the era of social media and keyboard warriors, it’s easy to feel like someone is always watching and ready to force their opinion on the world. The “tweet first, think later” mentality often adds to misinformation, and worse, it can leave science as a bystander — especially when it comes to modern farming techniques.

    Farmers feed the world and they need to ensure they are growing high quality, high yielding crops. One of the most important elements of protecting high-quality crops is spraying. As farmers and custom applicators become more innovative and more knowledgeable about spraying techniques they have to strike a delicate balance, according to Jason Deveau, Application Technology Specialist with the Ontario Ministry of Agriculture, Food and Rural Affairs (OMAFRA).

    Deveau recently sat down for a Q&A session to discuss tips and tricks for smart spraying, understanding drift, and how important it is for farmers to share smart practices and be champions to others in the community.

    V.B.: WHAT ARE SOME OF THE KEY AREAS TO SPRAYING? WHAT ARE THE TOP MUST-DOS?
    J.D.: First and foremost, the laws of physics have never changed. We may present the facts in different ways to help people understand, or to make them more accessible, but when it comes to spray coverage and spay drift, there are three speaking points:

    1. We want farmers to use the largest droplet size they can without compromising coverage.
    2. We want the boom at the lowest practicable height to the field.
    3. We want farmers to adjust their spraying practices to match weather conditions, and know when spraying isn’t advisable.

    V.B.: OK. LET’S START FROM THE TOP. WHY AND HOW DO FARMERS CHOOSE THE LARGEST DROPLET SIZE?
    J.D.: Droplet size is an effective tool for combating physical drift. Larger droplets have more mass, which means they are more likely to fall rather than be carried away. But, for a given rate, the number of droplets a nozzle produces decreases as average droplet size increases. It’s the same amount of pie no matter how many slices.

    Fewer droplets might compromise spray coverage, particularly when targeting small weeds or when using a contact pesticide in a dense canopy. The answer is to use more volume to bring the droplet count back up, but that means more refills for the sprayer operator, which is time consuming. A good operator is always considering the balance between drift potential, coverage, and efficiency. Even with sophisticated technologies, these considerations always lead to nozzle choice.

    Traditionally, a grower would choose a nozzle based on the desired rate (e.g. gallons per minute) for a given pressure. As the sprayer changed speed, this would lead to over — or under — application. So, for convenience and consistency, most growers use rate controllers that monitor speed and auto-adjust the rate using pressure. But pressure also changes droplet size and spray pattern. Patterns can collapse at lower pressures (say <30 psi) and average droplet size decreases as pressures increase. You can see that droplet size wasn’t really on the radar. Pulse-width systems have changed this, but they are still few and far between.

    And even if a grower chooses a nozzle with a coarse spray quality, they may be surprised to learn it still produces some fine droplets, too. Look at a bell curve. That’s how a nozzle is rated for droplet size — a lot of average sizes in the middle, and then a few smaller or larger sizes. A coarse nozzle does not make you bullet proof; there will still be some drift. That is why we always observe weather and time-of-day restrictions and adhere to the buffer zones that appear on the pesticide label.

    V.B.: HOW DO LOW BOOMS IMPACT DRIFT AND WHY DO SOME FARMERS RESIST THIS ADVICE?
    J.D.: Imagine holding out your arm and dropping a feather. It will move a ways downwind before landing. Now climb a ladder and do the same thing — it goes considerably further. It’s exactly the same for water droplets. To add insult to injury, releasing spray from a higher point also prolongs evaporation, making it even smaller and exacerbating the problem. And if that weren’t enough incentive to lower booms, the high booms create inconsistent spray coverage, undermining the whole reason for spraying in the first place.

    The resistance to low booms comes from the desire to drive fast. North American booms sway and yaw, even with boom leveling systems. Higher speeds may get the job done faster, but it requires most farmers to raise the boom to prevent it hitting the ground. It may seem counter-intuitive, but there are several ways a farmer can slow down, drop the boom, and spray more acres in a day — it just requires them to look at their spray operation differently. A great deal of time is spent filling, idling, turning, and travelling between jobs. It’s been demonstrated that saving time on sprayer-related tasks has a big impact on efficiency — more than simply driving faster.

    V.B.: HOW DO YOU KNOW WHEN THE WEATHER IS RIGHT FOR SPRAYING?
    J.D.: Everyone knows the obvious cues. If your hat blows off, it’s probably not the time to spray. But, we’re learning that calm conditions may contribute to chemical trespass even more than wind. There’s no hard and fast rule, but three kilometres an hour to 10 kilometres an hour winds are a good range.

    In calm weather, you may find yourself in a thermal inversion, which does not allow fine particles (or volatiles) to disperse and ground. Instead, they hang in a layer of undisturbed air, either moving downhill like water, or eventually moving in an unpredictable direction when the wind picks back up. It’s suspected that this phenomenon has played a significant role in the off target crop damage issues in the U.S. in 2016 and 2017.

    In a very telling demonstration, an Ontario agrichemical rep showed that the smoke from a smoke bomb (representing pesticide vapour) travelled 1.7 kilometres during an inversion. In another demo, he showed it moving back and forth across the same field for hours after the application. Learning how to recognize a strong inversion, and knowing when there is too much or too little wind will require a different way of thinking, but will greatly reduce the potential for chemical trespass.

    V.B.: WHAT OTHER PRACTICES SHOULD FARMERS BE AWARE OF TO COUNTER DRIFT?
    J.D.: There are a lot of other considerations, but let’s highlight two.

    First – Downwind neighbours (residential and agricultural) can take actions based on your spraying schedule. If there’s a possibility of chemical trespass, it’s a courtesy to let them know your plans, or at least make spray records available and be prepared to answer questions. Quite often explaining what’s happening prevents them getting misinformation elsewhere. It may sometimes be a nuisance, but educating others is part of maintaining the public trust. Ontario farmers are experienced and certified and, frankly, the industry needs them to help educate people on all the good work being done.

    Second – Night spraying. Please stop. Time is short and weather can force us to take opportunities where we find them, but calm, clear nights represent the highest potential for a strong thermal inversion. Knowing the weather conditions that affect product performance (for better or for worse), minding pollinator presence, knowing what’s downwind, and STILL following integrated pest management means there seem to be fewer hours left to spray. But, it’s really a matter of understanding which of those factors trumps the others in the decision to spray, or wait. It requires today’s farmer to play an active role when it comes to spraying.

    V.B.: YOU MENTIONED PUBLIC TRUST. HOW WILL SPRAYING AND PUBLIC TRUST IMPACT FARMERS’ BUSINESSES?
    J.D.: We talk about soil, stewardship, and environmental sustainability. But at the core of all those important considerations is the customer driving those agendas. We are getting close to the day (if we’re not there already) where the grocery store dictates farm practices.

    Many broad acre farms are still self-regulating to a large degree. They do their best to maintain high standards for safety, transparency, and record-keeping. But, as specialty crop and livestock operations already know, we are moving towards tracing the history of a farm product from the customer all the way back to the seed. Farmers should adopt best practices proactively, before they become mandatory.

    So, the level of attention on field crops is more acute than ever before. Many are not used to being under the public microscope. Customers are asking when, how, and what was it sprayed, and they want to know the weather and cleaning practices that were followed. We need to have those answers ready to show what we’ve always known — that farmers are self-aware, are stewards, and are responsible partners in public health and safety.

    So spray like everybody’s watching… because they are.