Canada, like most of the world, is officially Metric. Our American friends are US Imperial. It sounds very cut and dried, doesn’t it?
Anyone that’s tried to calibrate a sprayer in Canada quickly discovers that we’re really a horrible amalgam of the two systems. Our sprayers and nozzles often hail from the states, and that means US Imperial. Our pesticide labels hail from Health Canada’s Pest Management Regulatory Agency, and that means Metric
And so, when speaking with applicators about their sprayer practices, we’re often treated to mind-rending sentences like:
Well, I drive 12 mph, spraying about 150 L/ha and my pressure is about 40 psi. How many ml/min should my nozzles emit for a product that wants 6 oz/acre acid equivalent?
Cue the quiet sobbing…
Well, your smoking calculators are in for a treat! In a fit of frustration we created the ultimate set of conversion tables that should set you right for almost any Imperial/Metric emergency! Find one we missed -We DARE you! (update: Tip of the hat to D. Wiens of Saskatchewan, who found one! We added it.)
Simply find your current units in the left-hand column. Then find the units you are converting to in the upper row. Now multiply by the conversion figure where they intersect in the table.
Yes, they’re ugly, but they’re absolutely complete! If the tiny ones are too tiny to read, right click and download the image so you can zoom in. It’s a limitation of this website that we can’t make them larger.
In Part One of this article, we showed that approximately 40% of minor use label expansions and registrant submissions rely on data from hand booms and guns. We also showed that a hydraulic backpack or knapsack will not give the same coverage as an airblast sprayer, and we concluded by suggesting that small plot researchers use spray equipment that reflects grower practices.
Unfortunately, practical logistics prevent most researchers from using a full-size airblast sprayer. They may not have access to such a sprayer, and if they do, it takes considerable time to mix and clean between treatments. Further, treatments are often only a single row, or even a single plant. It takes too much pesticide, too much time, and too much plot space to justify using a full-sized airblast sprayer, even if the relevance of the results are questionable.
Would another method of application better emulate an airblast application but retain the convenience of a hand boom or gun?
The motorized backpack mistblower
Using the same methods used to compare airblast to hand boom spray coverage in the previous article, we compared airblast sprayer coverage to that of a motorized backpack mistblower in grape, raspberry and peach (July, 2013). Once again, coverage was analyzed as overall percent coverage (see first graph) and droplet density (average droplets per square centimeter – see second graph).
Comparison of average % coverage in peach, raspberry and grape using a mistblower and air blast sprayer emitting he same volumeComparison of droplets per square centimetre in peach, raspberry and grape using a mistblower and air blast sprayer emitting the same volume
Results and Observations
The mistblower met, or in the case of droplet density, exceeded the coverage obtained using an air blast sprayer in most crops. The results led to a few observations:
The significantly-higher droplet density is a function of the Finer spray quality produced by the mistblower (see water sensitive papers below). This may still represent a confound between small plot work and large scale airblast applications.
Drift between proximal treatments may be an issue given how far the mist was blown. This should be considered when planning plots.
While not shown here, spray coverage was more consistent throughout each canopy, of each crop, when using the mistblower. This is likely because the operator was able to aim the output as they swept the spray over the canopy, thereby ensuring all surfaces were hit from multiple angles.
While we always try to be brand-neutral, it should be noted that we’ve used multiple Solo mistblowers over the years, and all of them required significant maintenance (no matter how they were cleaned and stored). It was very difficult to find brand parts and repair expertise in Ontario. The Stihl brand currently has far more dealers, and more accessible parts, and has not caused us any difficulties (yet).
Always use the highest grade gasoline in two-stroke engines to avoid ethanol gumming up the carburetors!
Always calibrate mistblowers by volume because raising and lowering the boom will affect the flow rate.
Conclusion
Hand booms, and likely hand guns, are not appropriate for testing agrichemical products intended for use with an airblast sprayer. Data derived from these methods should be questioned. An airblast sprayer is the best choice for any such research, but a mistblower is a viable alternative. Transparent, standardized operating protocols for testing products intended for use in airblast sprayers should be required.
Thanks to Vaughan Agricultural Research Services Ltd. for their assistance in the research performed for this article.
Peer-reviewed journal publications claim there is a significant difference in spray coverage and deposition patterns when an agrichemical product is applied using an airblast sprayer versus a hydraulic hand boom. An airblast sprayer creates Fine droplets that shear in entraining air and are carried into a plant canopy. Properly calibrated, the air opens the canopy to expose all target surfaces to the spray. By comparison, a hand boom relies on pressure to propel fine droplets into a canopy, and while there is some air-entrainment surrounding the spray, it cannot travel as far or displace as much canopy. As a result, most of it impacts on the outer surfaces of the canopy.
Knowing this, it is surprising that so many products intended for use with airblast sprayers are applied by researchers and consultants using hand booms or the high-pressure arborist-style handgun (see ‘Survey of Submissions’).
Survey of Submissions This graph represents a random selection of 150 minor use label expansion studies and registrant submissions from Canada and the USA spanning 1990 to 2011. It shows the application method by crop.
In 2012, we performed some research with the following goals:
To demonstrate the difference between spray deposition and coverage when using a hand boom versus an airblast sprayer.
To create a sound basis for questioning and potentially improving how agrichemical products for orchard, bush, and vine are tested in Canada.
Using water-sensitive paper to diagnose spray coverage, airblast sprayer application was compared to hand boom application in highbush blueberry, apple and grape.
Target locations in highbush blueberry.Target locations in apple.Target locations in grape panel.
Sprayers were calibrated to emit the same volume per planted area via hollow-cone nozzles. Volumes selected were based on typical application volumes for Pristine or Captan (commonly sprayed in Canada). While there is no standardized protocol (and there should be) we followed typical practices of 500L/ha for grapes, blueberry and apples until plant growth warrants higher carrier volumes. At that point, many researchers go up to 1,000 L/ha. Coverage was quantified by collecting and digitally scanning water-sensitive papers to calculate overall percent coverage (see graph) and droplet density (average droplets per square centimeter – see graph).
Overall percent coverageDroplet density
Conclusion
In all cases, airblast applications deposit > %50 more spray than a hand boom. In the case of grape, you’ll note there are three bars. This is because spraying 1,000 L/ha with the airblast sprayer drenched the targets (it was late in the season and the canopy was sparse), making it impossible to discern droplet density. When we reduced the output to 375 L/ha, we were able to register droplet density, which was still significantly higher than that produced by the hand boom at 1,000 L/ha. This raises significant questions about the validity of efficacy and residue studies performed with hand booms when growers apply the same products using airblast sprayers.
When this data was shared at extension conferences, it was sometimes noted that many researchers choose to spray the target until it is drenched, ensuring the dose administered to the crop reflects what was intended. This does not, however, invalidate the fact that a growers spray equipment and practices are significantly different, and the dose and spray distribution they achieve will not reflect the original research.
The recommendation is that researchers use the same equipment to test products as the growers use to apply them. But, recognizing the difficulties associated with performing small plot experiments with full-sized airblast sprayers, an alternative is needed. That topic will be addressed in part two of this article.
Horticultural Crops Ontario, the grower co-operators and former OMAFRA summer student Carly Decker are gratefully acknowledged for making this research possible.
Managing the canopy of any perennial crop (e.g. pruning, hedging, leaf stripping, etc.) is an important consideration. The benefits are manifold: It affects the health of the plant, the quantity and the quality of the yield. It allows light and air to circulate and it keeps the crop manageable. From the perspective of an airblast sprayer operator, the reason for canopy management is quite simple:
If you can’t see it, odds are you can’t spray it.
Picture this: It’s late April, and an apple grower and I are calibrating his sprayer. We achieve excellent spray coverage in the target block, shake hands and part ways. In late May I get a phone call from the grower. I assume it’s time to adjust his settings to match the growing canopy, but no… he had called to say he suspected apple scab in one of his blocks. Since I was the last person to adjust his sprayer, the unspoken implication was that I’d better come fix matters.
As I drove back out to his orchard, I considered what the problem might be:
Bad product choice?
Poor application timing?
Spraying in inclement weather?
Cutting rates?
Resistance? (a long shot)
Maybe it was ego, but I couldn’t believe it would be the calibration. We left ample volume to provide sufficient coverage to get the grower to petal fall. We ensured the spray swath was higher than top of the tallest tree, accounting for wind and an uneven alley. We did everything right to match the sprayer to the canopy and leave enough buffer to get to petal fall.
When I arrived, he took me to a block I hadn’t seen before. We didn’t calibrate the sprayer to match this particular group of trees, but he figured since they were about the same height, the sprayer would do its job. It was immediately obvious to me what the problem was, but I knew if I simply told him outright, the lesson might not stick. And so, with respect to that old proverb, I taught him to fish rather than give him one. We spent the next few hours trying to fix our alleged calibration problem by exploring:
Slower ground speed
Higher fan gear
Higher rpms to increase fan speed
Changes to deflector settings
Air induction nozzles in top positions
Higher sprayer output
Of course, none of these adjustments had any great impact on coverage because the problem was that the alley had grown so tight that branches were brushing the cab of the tractor (see picture).
If the canopy is brushing against the tractor, it may intercept spray before it expands fully. Essentially, it temporarily blocks nozzles.Closed canopies and tight alleys will almost always compromise spray coverage.
The canopy was so dense you couldn’t see the trunk! I asked the grower to move the sprayer down the row to a tree I saw that was far less dense that the others. We returned the sprayer to our original calibration settings and achieved excellent coverage once again. The only solution was to prune the trees, and once his workers did this, coverage improved considerably. An airblast sprayer can only do so much. Sometimes it comes down to canopy management.
An orchardist taught me this trick: If you want to know if spray will penetrate a canopy, you should be able to see the trunk.An orchardist taught me this trick: If you want to know if spray will penetrate a canopy, you should be able to see sunlight through the shadow at high noon.
Row Spacing in Specialty Crops
Canopy management isn’t just an orchard issue. For high bush blueberry crops, coverage problems may stem from insufficient pruning. How can spray reach the lower, inner portion of a mature bush to control spotted-wing drosophila if the canopy is too thick?
Sometimes it’s not the canopy, but the plant and/or row spacing. Many nurseries arrange container crops, shrubs, whips and cedars as tightly as possible. This may optimize how many plants will fit on a given area, but it compromises sprayer access (due to the reduced number of alleys) and may cause plants to block one another from the spray. Nursery sprayer operators often use cannon sprayers to throw spray over and through all those rows of plants, but cannon sprayers produce excessive coverage at the beginning of the swath and increasingly erratic coverage as a function of distance.
A cannon sprayer attempting five rows of cedars. This sprayer will eventually spray in from the other side, but experience has shown that coverage will be compromised in the centre rows and excessive in the outer rows. Spraying multiple rows may save time, but coverage is almost always erratic.Calibrating a cannon sprayer can greatly improve coverage consistency. Before calibration (above) the sprayer was equipped with full cone nozzles in the upper boom positions and excessive air was employed in an attempt to force spray through the canopy. Although the sprayer would eventually pass down the far side of the five rows, only the water-sensitive papers in the tops of the trees indicated suitable coverage, and a great deal of spray simply blew away. After calibration (below) considerably less air and spray was used, and coverage on water-sensitive papers placed lower in the trees and facing the sprayer was more consistent. Remember, the sprayer would eventually pass down the far side, resulting in similar coverage on the remaining papers. Don’t bite off more than your cannon sprayer can chew – the further spray travels from the sprayer, the harder it is to achieve consistent coverage.
Coverage can be improved by reducing the distance the spray has to travel (i.e. leaving more alleys and reducing the density of planted rows).
A Jacto cannon sprayer in a nursery. Many nursery and berry operations elect to spray multiple rows in one pass, but be aware that spray coverage suffers the farther away from the sprayer it goes. Independent research has shown that coverage is not reliable at half the distance typically claimed by many cannon sprayer manufacturers. This is a function of canopy density and weather. Always confirm coverage with water-sensitive paper. Photo Credit – M. Lanthier, British Columbia.The results of a cannon sprayer calibration in a container crop nursery. The cannon sprayed 1,000 L/ha and tried to cover too many rows in a pass. The water-sensitive paper showed insufficient and inconsistent coverage. When it was recalibrated to spray 550 L/ha, but drive more rows, the water-sensitive paper showed considerable improvement.
I also suspect that staggering plant spacing from row to row to reduce mutual shading might allow spray to penetrate more easily. As I write this, we’re planning to explore this concept in cedars.
This is speculative, but the when nursery shrubs, trees and container crops are planted in perfect grids, mutual shading probably prevents spray from penetrating deeply into the planting. By staggering the spacing, spray may be able to penetrate more easily between rows. This can be accomplished without reducing the number of plants per hectare significantly.
In the end, try to see the spray target from the droplet’s point of view. If you can easily see where you want the spray to go, you’ll do well. If you can’t see the target, it’s far more challenging.
An interesting technology recently came to our attention. The Horsch BoomSight detects potential obstacles and as the sprayer passes it raises the boom to avoid the impact. We figured it was worthy of a tweet, which read:
The Horsch BoomSight
@Spray_Guy: Ever accidentally hit something with your boom? <35 km/h, perhaps the Horsch BoomSight can help: http://bit.ly/2j6ShBx
Now, when you tweet something, you hope it has some impact. That’s usually a few “likes”, maybe a few “retweets” and if you’re lucky someone may take the time to write a response. We received the following response:
@WcropW: Yes, often bumping into kangaroos as they hop out of my crop. Got to be quick to lift boom above them!
@Spray_Guy: Still can’t decide if that’s a joke or not, but it certainly made me laugh.
@WcropW: Was looking for picture – definitely true! Has happened 3 or 4 times!
@spraydriftgirl: Definitely true! Plague numbers in crops down here #strayamat.
@ryan_milgate: Yep I’ve hit plenty of kangaroos, esp in canola.
@Wilkshag: Kangaroo- out side window of sprayer. They get stuck jumping through canola.
@Spray_Guy: Wow! What a photo! Is there any product registered for kangaroo in canola in Canada?
Photo Credit: Randall Wilksch
—
And so, it got us thinking… What other strange and unexpected things do sprayer operators hit, or nearly hit, during all those hours of spraying? So we asked:
@Spray_Guy: Hey Twitterverse! What’s the strangest thing you’ve hit with spray boom? “Kangaroo” currently in lead.
In less than 48 hours, that tweet earned more than 10,000 impressions as the Twitterverse shared all. What follows is a slightly edited transcript of that thread: snarky responses, pictures, videos and all. We don’t know if there’s any educational value, but it’s certainly fun and surprising. No one wrote “fencepost” or “tree”. They covered everything else, though.
—
@SteveTwynstra: Wild Turkey!
@Spray_Guy: Is that what you hit, or WHY you hit?
@SteveTwynstra: Jumped right up outta the standing wheat 50 odd feet to my right. Next day, grazed a fawn 2 fields over…
@Spray_Guy: Putting the “Bam” in Bambi.
@SteveTwynstra: The doe did give me a dirty look…..
—
@MarkDavis0129: I snagged a boat, dragged it 150 yds. The fisherman had quite the look on their faces once I stopped.
@Spray_Guy: A BOAT!? Nope… I’m pretty imaginative, but this escapes me. How was that possible?
@MarkDavis0129: It’s true, have land right to shoreline in few spots. Turning on head land and snagged it.
@Spray_Guy: Priceless. I’m still laughing picturing that.
@MarkDavis0129: Was last fall, 18′ alum flat bottom, they were nosed up to shore, snagged boweye on boom tip.
—
@Paulvdb2016: I have hit an abandoned small liquid manure spreader in a fast turn. Boom hit at 30+ mph!
@Spray_Guy: The $hit hit the flatfan…
—
@AgronomoOz: @Pontaragrain has hit his own drone and put it on Youtube. #honesty
@Spray_Guy: Ouch. UAV’s aren’t cheap. Got the link, Andrew?
@CrystalSeedSeer: Let’s hope crop inspector isn’t in there! LOL!
@Spray_Guy: From this thread, it seems like he’d be at risk of being hit, too!
Turn up the volume on this video. Great soundtrack! Shared with permission from Michael Pfitzner (@farmingfitz)
And believe it or not, it’s happened to more than one person. Bad time for battery to run low. Shared with permission from Warwick Holding (@Pontaragrain)
—
@MattTolton2: I’d only run a sprayer a few months but once slapped a duck out of mid air.
@Spray_Guy: A solid example of booms set too high… or ducks too low. Tell me you shouted “DUCK”!
@JoannaMWallace: This thread is winning Twitter for me today.
—
@vg_tim: Knocked over a wild turkey and porcupine at same time. Years ago, but can still remember.
@Spray_Guy: Yikes… what were they doing when you hit them? #Darwinwouldntapprove
@vg_tim: it seemed suspicious, they were just standing in a bean field looking at each other…
—
@DavidKucher: I may have hit an oilwell or two.
—
@MaizingPete: Almost hit a hippy sleeping off a punk party in the fence line.
@Spray_Guy: LOL! You may have de-throned ‘kangaroo’ with ‘hippy’! We still have hippies? We have hipsters… we should hit more of them.
@MaizingPete: For sure Hippy… That poor b@stard thought he was still in Woodstock.
—
@BlackPearl152: I gave two coyotes a good spank with the boom once.
—
@cropperandy2: Have hit deer, a coyote, in ON and a moose in AB.
—
@jamesschiltz85: 1982 International cab cover.
—
@GregOldhaver: Had a flock of partridge lift up and get smacked out of the air with boom.
—
@cjrnumber6: An endangered Lesser Prairie Chicken.
@Spray_Guy: Somewhat more endangered now, it would seem…
—
@DarLinFarms: Travel trailer. Guy drove into boom unfolding infield. He watching as unfold. Crash into me.
—
@Joe_Widdup: Had a near miss with a guy who stopped to take photos. Scared the hell out of me.
—
@Luckycangus: Deer and sharp tail grouse.
—
@RowcropAust: Emus at night go crazy in the lights. I have hit a couple over the years.
@Spray_Guy: I’ve heard of people jacking deer (headlights and hunting) but never emu. Educational!
—
@kerriRaeMillar: Llama in the hills of south-central Manitoba.
(Photo credit Lucas Millar)
—
@Jeremycnobel: Hit a gopher in head with a foam cup as he came out of his hole. Ended with Blue dye foam ?
@Spray_Guy: That’s one way to mark your A-B line. Trying to think of a #caddyshack joke…
—
And that’s the thread. So look up from your smart phones occasionally while you’re spraying. It seems there are all kinds of unexpected obstacles in the field.