Category: Mixing

All hort articles about water quality, agitation, tank mixing and adjuvants.

  • The Label Summary Sheet Proposal

    The Label Summary Sheet Proposal

    We’ve identified and discussed shortcomings in the content and design of today’s pesticide labels in an earlier article. From the perspective of the spray applicator, the information needed most often can be difficult to locate, anachronistic, contradictory, subjective or even missing from the label altogether. To truly encourage an applicator to read and follow the label we need a consistent, concise and clear format that summarizes critical content.

    To that end, we have worked with growers, university/government extension and industry to develop a prototype we’re calling the “Label Summary Sheet”, or LSS for short. We presented the concept in a series of public presentations in western Canada as part of the RealAgriculture TechTour Live event in 2018. You can watch a recording of part of that event at the end of this article.

    The LSS does not replace or interpret the current label, which is a legal document. It is a summary intended to accompany it. At this stage the LSS is simply a proposal. These documents are not intended for use right now; we hope they will grow and change for the better as they stimulate discussion.

    Consider this metaphor: You have just purchased a laptop. When you unbox it, you get an in-depth instruction guide that covers everything from operation to trouble shooting and includes all the legal riders. It’s a daunting technical document that you likely won’t read unless something goes wrong. Knowing that, manufacturers include a graphic and accessible quick start-up guide that summarizes the most common and critical issues. It doesn’t replace the instruction manual, it just augments it. If you can’t find what you need in the quick start-up guide, you are referred to the more fulsome description in the instruction manual. Think of the pesticide label as the instruction manual and the LSS as the quick start-up guide.

    Some agrichemcial companies recognize this need and have developed short documents to summarize key aspects of the label, but they are inconsistent and brand-specific marketing documents that do not always contain the information we are proposing. Here, for example, is the technology sheet for Integrity herbicide.

    We tested the versatility of our LSS format by summarizing four diverse pesticide labels. Our selections are not intended to imply that these labels are particularly deficient. Only that they are commonly used, somewhat complicated and represent the spectrum of pesticide categories and application methods.

    Download and look at the variety of labels we have summarized as examples. They are available here:

    • Pristine (LSS: 3 pages. Pesticide Label: 25 pages)
    • Dual II Magnum (LSS: 3 pages. Pesticide Label: 38 pages)
    • Liberty 150 (LSS: 2 pages. Pesticide Label 20 pages)
    • Traxos (LSS: 2 pages. Pesticide Label: 12 pages)

    Note that each LSS features the same section headings and a relatively consistent layout, no matter the manufacturer. Generic icons are used to illustrate content and make it easier for users to navigate without language barriers. The LSS are black and white to facilitate reproduction and refer back to their respective pesticide labels (i.e. the online PDF, not the booklets that come with the pesticides).

    LSS Sections

    Here is the Pristine LSS broken down by section to highlight the key features.

    1. Banner Section

    The banner is at the top of every LSS. It gives the commercial product name and the date to ensure the LSS reflects the current pesticide label. Four icons represent the most common application technologies: Horizontal boom sprayer, airblast, aerial and handheld. If an application method is prohibited, a banned symbol appears (such as aerial in this case). Note we have left room for RPAAS (UAV’s) anticipating the day we have products registered for that technology. The table notes the type of pesticide (e.g. fungicide, insecticide, adjuvant, etc.). The mode of action and active ingredient(s) are noted, as well as the formulation and the Pest Control Product number.

    2. Resistance Management / Planting Restrictions

    Intended to provide key information on managing pesticide resistance, this section reflects label content about carry over and the rotation of active ingredients. Further, to aid in application decisions, it reflects any restrictions around maximum number of applications, sequential applications or plant back issues following use.

    3. Environmental Conditions


    Any restrictions regarding weather conditions during or after application are noted here. This includes set-backs or buffer zones that reflect method of application and the nature of the adjacent or downwind area in question.

    4. Sprayer Settings

    This section includes the six most commonly asked questions an applicator has when calibrating or adjusting their sprayer prior to use. It is organized by target crop and method of application. When the label provides a high level of detail, the user is referred to the correct page. Note the use of graphics to quickly direct the reader to the information they need. Any additional qualifications found in the label relating to sprayer settings are indicated in the notes beneath the table.

    5. Handling Safety (PPE)

    The concept for this simple and graphic table originated in France, and was communicated to us by Dr. Carol Black of Washington State University. This unambiguous  format encourages the use of PPE while ensuring the handler uses the appropriate level of protection for each activity.

    6. Mixing


    As operators tank mix more products to curtail resistance, improve efficacy or improve productivity, there is a greater chance of chemical or physical incompatibility. This section summarizes any restrictions noted in the label. Learn more by downloading Purdue Universities’ publication “Avoid Tank Mixing Errors“.

    7. Rates and Restricted Entry Intervals

    This table can be quite complicated depending on the pesticide label. It summarizes the rates, volumes and restricted entry intervals by crop. It reflects the broadest range of product rates listed in the label. Restricted entry duration is affected by the post application activity, and this is captured in the REI column. If more detail is required, the user is referred to the appropriate page(s) of the label. Any additional qualifications found in the label relating to rates, volumes or REI are indicated in the notes beneath the table.

    8. Equipment Cleanout

    Finally, equipment cleanout is summarized (where possible) in a sequence of steps. When the pesticide label is silent on the cleanout procedure, the user is provided with the triple rinse protocol, which is generally held to be the industry best-practice.

    Adoption

    To date, this proposal has been made to Croplife Canada, the American Society of Agricultural and Biological Engineers (ASABE), an International Organization for Standardization (ISO) mirror committee (Equipment for crop protection) and more than 1,400 growers and stakeholders across Canada.

    Our suggestion for adoption of the LSS (in its current form or something similar)  is that regulatory agencies commission a working group comprised of representatives from grower groups, industry and government to oversee the process. The working group would support registrants as they populate (or update) the LSS template when a new product is submitted for registration, or as part of the natural review cycle.

    Should the registrant encounter duplicate, missing or contradictory information while completing the LSS, it should be considered an opportunity to remedy the problem on the pesticide label. This will clarify the safest and most effective use of the pesticide for the applicator, who is currently forced to selectively ignore or interpret such errors. To our minds, this was the intent of the original labelling system, and the inclusion of the LSS is a simple and effective way to achieve that goal.

    The Confusicol Sketch

    In 2018 we participated in Real Agriculture’s TechTour Live event that toured four major cities in Western Canada in four days. We presented the “Confusicol sketch” as a light-hearted way to open a discussion with the audience on the strengths and weaknesses of Canadian pesticide labels and how the Label Summary Sheet might be a viable supplement. Here’s one of the live takes, warts and all. Turns out live sketch comedy is tricky…

  • OrchardMAX

    OrchardMAX

    2016_Orchard_Max_Logo

    OrchardMAX won the 2016 Canadian Agri-Marketing Association’s “Certificate of Merit” in the Mobile Apps Category.

    2022 Update

    OrchardMAX was developed in 2016. iOS and Android have moved on since then, so the links to the app no longer function. Maintaining this app for new operating systems requires a capitol expense which, presently, we have not explored. If you have some interest in exploring the model, reach out to jason@sprayers101.com and we’ll send you a copy that will work on Excel.

    What is OrchardMAX?

    OrchardMAX is a free app developed by the Ontario Ministry of Agriculture, Food and Rural Affairs to improve sprayer efficiency and effectiveness in apple orchards. The app is based on the Crop-Adapted Spraying (CAS) model, which was tested in semi-dwarf and high-density apple orchards in Ontario and Nova Scotia from 2013 to present day. The primary goal of the app is to help the sprayer operator achieve consistent coverage, no matter the architecture of the orchard block, throughout the season. Research has demonstrated that following the process improves coverage while reducing wasted spray by an average of 20% over the season.

    OrchardMAX will:

    • Accept Metric or US Imperial units
    • Create an inventory of your orchard airblast sprayers
    • Create an inventory of your orchard blocks
    • Determine optimal sprayer settings based on the average size, shape and density of the trees in the block
    • Propose a pesticide dose for each block, including ideal nozzle rates, water volume and product(s) per tank
    • Develop a permanent spray record that can be emailed to the user for archival
    • Calculate work rates and estimate productivity

    OrchardMAX won’t:

    • Exceed label rates
    • Calibrate your sprayer
    • Confirm spray coverage
    • Account for environmental conditions such as wind, humidity or temperature
    • Advise a volume below 400 L/ha (about 42.5 US g/ac)
    • Advise a dose that is less than 1/2 the label rate (that may seem low, but consider a first-year planting)

    Recognizing that this app can only approximate ideal sprayer settings based on data entered by the user, sprayer adjustments are still required on the part of the sprayer operator. Specifically, the sprayer operator must still calibrate and adjust the sprayer air to match the tree and the environmental conditions and confirm coverage using water-sensitive paper.

    Why you should try it

    Financial savings: The app will help you match your sprayer settings to the crop you’re trying to protect. That means you will find out if you are over- or under-spraying the tree canopy and by how much. This information, combined with feedback from water-sensitive paper, will improve canopy coverage and very probably improve the quality of the apple crop. Additionally, the app may lead to reduced pesticide volumes, which reduces environmental contamination and saves money.

    Explore different spraying scenarios: Perhaps you’re considering a new planting and you would like to know how many tanks it would take to spray an orchard block for a given speed, or row spacing. Perhaps you are considering a sprayer with a larger tank to reduce the number of refills, or a smaller tank to prevent rutting and you want to see how that affects your spray efficiency. Maybe you’re considering decreasing your fill time by using a tender or nurse truck. Enter the parameters and see how it affects your spray day BEFORE you invest.

    Create permanent spray records: The app will create a library of spray records that are emailed directly to you.

    How it works

    Enter Farmer/Owner information
    Enter Farmer/Owner information

    Like any new practice, you have to put in a little time and effort to realize the full benefit of the app. Try it on a few blocks in the first year, make the changes to your spray program and review the results. As you get used to this new method for spraying, and see the improvement, you can continue to expand its use to the entire operation.

    First you have to enter information about your operation. This only has to be done once.

    1. Enter your profile information
    2. Complete the Inventory
    3. Information for each sprayer in your operation
    4. Information about each sprayer operator
    5. Information about each physiologically different orchard block (e.g. Trellised Gala on 10′ rows is quite different from mature semi-dwarf Empires)

    Now you are ready to calculate rates for a spray day.

    1. Choose the Sprayer, Operator and Block from your Inventory
    2. Decide if you want to use label-rate, or an optimized rate based on tree size
    3. Determine if you will spray every row, or alternate rows (You cannot choose to optimize your rate AND spray alternate rows)
    Select sprayer, operator and block from inventory, then enter spray-day data to calculate rate and sprayer settings.
    Select sprayer, operator and block from inventory, then enter spray-day data to calculate rate and sprayer settings.

    Enter information about the tree shape and density (This accounts for pruning and time-of-season). This is mostly visual, where the user chooses from a series of pictures

    • Enter label rate and preferred rate for each pesticide in the spray mix

    The software then lets you know how much carrier and/or pesticide can be saved if you nozzle your sprayer according to it’s prescription.

    • From a nozzle catalog, enter the nozzle rates for each position within 5% of OrchardMax’s prescription

    The software then assembles a simple spray record, including all the rate adjustments and sprayer settings, which is emailed to you for your permanent records.

    Where can I get it?

    Select your operating system (images below) and you will be taken to the respective store and begin downloading. Please rate the app so we know it’s being used and can work to improve it. Please opt in to provide us with usage information so we can see how it’s being used – this is entirely private, and we will not contact you.

    NOTE: These links may no longer function. Contact jason@sprayers101.com if you’d like to learn more about the model or to try the Excel version.

    The OrchardMAX app was developed by AgNition Inc. with funding from Growing Forward 2.

  • Airblast Agitation and Solubags

    Airblast Agitation and Solubags

    Agricultural products are formulated to be as emulsifiable as possible, but many do not mix well in water. They contain elements that do not dissolve (e.g. wettable powders), or they may be petroleum distillates (e.g. emulsifiable concentrates). Other products are heavier than water and form precipitates (e.g. fertilizers and powdered metals like copper). Consequently, good agitation is very important.

    Effective agitation requires water to “sweep” the bottom of the tank so that any precipitated material is picked up and re-mixed. Turbulence is often not enough. If there is too little agitation, the pesticide will be applied unevenly and not always at the required rate. If there is too much agitation, the pesticide may foam (which can be controlled using anti-foamers) or cause an invert emulsion (a gel). There are two types of airblast sprayer agitation: Mechanical and Hydraulic (learn about pros and cons here).

    Mechanical Agitation

    Mechanical Agitation is produced by paddles that are attached to a shaft mounted near the bottom of the spray tank. While effective, this system cannot always sweep the very bottom of the tank, so there is always some material that precipitates out of reach. Are your nozzles and screens plugging frequently, and is there “sludge” left at the bottom of the tank after spraying? You may have an agitation issue.

    Note the two paddles set at 90° to one another on the mechanical agitation shaft in this very cool “cutaway” Turbomist sprayer.
    Note the two paddles set at 90° to one another on the mechanical agitation shaft in this very cool “cutaway” Turbomist sprayer.

    Hydraulic Agitation

    Hydraulic Agitation is accomplished by returning a portion of the pump output to the tank. Cylindrical and oval tanks are the ideal configuration for the sparging (i.e. rinsing) type of hydraulic return agitation system. This system consists of a tube located longitudinally along the wall of the tank, with volume booster nozzles aimed at the centreline so they sweep across the bottom. Volume booster nozzles take a small amount of water pumped into their venturi chamber and create a vacuum that draws three to four times that volume from the surrounding water and expels it out the end.

    For hydraulic agitation to the effective, the agitator nozzle(s) should be fed by a dedicated line from the pressure side of the pump (not the pressure regulator). They should have a valve to throttle the flow or completely shut it off to prevent foaming.

    A mixing nozzle in the basket of a Hol sprayer.
    A mixing nozzle in the basket of a Hol sprayer.
    With enough pump capacity, a hydraulic return in the tank basket is a great way to agitate as you mix. A return in an old FMC.
    With enough pump capacity, a hydraulic return in the tank basket is a great way to agitate as you mix. A return in an older FMC.

    Adding Water Soluble Pouches

    Adding pesticide to the sprayer may not always be straight-forward. Many airblast operators, for example, place dissolvable pouches in the basket so they can be broken up by the hydraulic return, or the fill water. But fill water often splatters out of the basket, and the bags can burst open, releasing product into the air. This creates unnecessary contamination and both inhalation and dermal exposure concerns.

    Photo credit: Mario Lanthier.
    Photo credit: Mario Lanthier.

    Some elect to temporarily remove the basket and add the pouches to a half-full tank with the agitator on. However, the pump can suck in the partially dissolved bag which then coats the intake screen. This is exacerbated when the fill water is cold. I know of one operator that had to rebuild the pump because the Viton seals burned out. This operator now adds pouches to the basket while standing upwind and away from potential splatter. Or, they mix a pre-slurry.

    Mixing a pre-slurry requires the operator cut the bag into a five or 10 gallon bucket filled with water and to incorporate using a paint mixer. However, mixing a pre-slurry increases the chances of dermal exposure, inhalation and point-source contamination. Dissolvable bags were intended as a form of closed transfer, which is a good idea. Mixing a pre-slurry defeats that intent.

    And so, for all these reason, I don’t feel dissolvable pouches are a good formulation choice. If possible, select product formulations that do not cause possible filling issues and better match the capabilities of your agitation system. Always choose the safest and most effective filling method for your sprayer design.

  • Do Labels Help us Apply Pesticides Properly?

    Do Labels Help us Apply Pesticides Properly?

    It happened three times this spring.  As is often the case, I was contacted by growers who wanted help with herbicide application.  In most of these calls, the discussion revolves around the proper choice of nozzles for a specific task, perhaps some questions on spray pressure, water volume and travel speed.

    But these three were different.  Instead of being seasoned applicators, all three were new to the business.  And more importantly, they had done their homework by looking at product labels before calling.

    Labels give us important information on product rates, crop and weed staging, mixing order, sprayer cleaning, and personal and environmental protection.  They’re very valuable there.  But they also provide application information, and that’s where the problems begin.

    Perseverance Required

    I have to commend my three clients:  they showed great tenacity by actually finding application information on a pesticide label in the first place.  This document is so mired in legalese protectionist language at the front that it discourages all but the most persistent.

    And often, the application information comes in several parts, interspersed among other information.  Mixing instructions.  A little later, application. Somewhere nearby, buffer zones.  Another paragraph for cleaning.  Rainfastness?  Keep looking.

    It forces the reader to skim through the document, hunting for relevant information.

    But once my clients found application instructions, they obviously questioned if they should believe it, or else they wouldn’t have called.  The application statements on many labels, simply put, are from long ago, and it’s obvious.

    Consider the following two label excerpts, the first from a product initially registered in the mid 1980s and still available, the second from one registered about 30 years later:

    1980s:

    Application should be made using a minimum of 55-110 litres of water per hectare, at a pressure of 275 kPa, or 310 kPa if using check valves, and at a ground speed of 6-8 kph.

    The use of 80° or 110° flat fan nozzles is recommended for optimum spray coverage.

    Do not use flood jet nozzles, controlled droplet application equipment or Sprafoil® equipment.

    Application of the spray at a 45° angle forward and higher water volumes will result in better spray coverage and penetration of the crop canopy.

    Uniform, thorough coverage is important to obtain consistent weed control. Higher water volumes should be used under dense crop and weed canopies to ensure thorough coverage of the target weeds.

    2010s:

    Apply in a spray volume of 46.8 – 93.5 L/ha unless otherwise specified in tankmix partner section of this label – at 207-345 kPa (30-50 PSI) pressure to ensure proper weed coverage.

    Flat fan nozzles of 80° or 110° are recommended for optimum coverage.

    Do not use floodjet or controlled droplet application equipment or Sprafoil® equipment.

    Nozzles may be oriented 45° forward to enhance crop penetration and to give better weed coverage.

    Uniform, thorough coverage is important to obtain consistent weed control. Higher water volumes should be used under dense crop and weed canopies to ensure thorough coverage of the target weeds.

    Thirty years apart, but remarkably similar.

    Crop protection companies spend about 10 yrs. and $250 million to produce a new pesticide and register it for use.  Having made this commitment, it would be most useful to see a small further investment to provide current application information that is relevant to applicators.

    After all, these applicators purchase the active ingredient to provide a return on this multi-million dollar investment, to the tune of about 2 billion dollars per year in Canada alone. They deserve good application information.

    Imagine this scene:

    “Doctor, thank you for this new high tech pharmaceutical engineered to help me with my serious illness.  How should I take it?”

    “Not sure.  Here, read this cough syrup label I found in my drawer.  Should be pretty close.”

    It’s clearly ridiculous

    Let’s dissect these labels to see how they could be improved.

    Flat fan nozzles of 80° or 110° are recommended for optimum coverage…

    Our sample labels refer to what we assume are conventional flat fan nozzles.  While popular in the 80s, these have all but disappeared from sprayers over the course of the past 20 years or so.  We haven’t recommended them since then because they drift too much. They’ve been replaced by low-drift nozzles, either pre-orifice, or air-induction.

    Nozzle fan angles are now generally 110 degrees or more, and frankly, the difference between 80 and 110 degrees is not that important.  What’s important is proper overlap, achievable with a visual assessment followed by boom height and pressure adjustments.  Unfortunately the label is silent on that.

    Application should be made … at a pressure of 275 kPa, or 310 kPa if using check valves…

    A nozzle’s recommended operating pressure depends on the specific nozzle model and on the spray quality (average droplet size) required. With literally many dozens of nozzles now available to each applicator, general pressure suggestions are likely to be wrong, and are more of a liability than a help. And they force label non-compliance when over-ruled by a nozzle manufacturer’s recommendations.

    Speaking of spray quality, growers crave to know at what spray quality a product should be applied for best performance and lowest drift. Some labels refer to spray quality (e.g. “apply with a Coarse spray”), but this is with reference to spray drift and buffer zone distances, not efficacy, and that distinction is not made.  Knowing the right quality for efficacy would help applicators choose the right nozzle and pressure to meet that criteria.

    Higher pressures if using check valves?  Nobody has brass screens with check valves anymore.  Sprayers have had modern diaphragm check valves for a generation, and those don’t produce pressure losses.

    And we all know that six to eight km/h is hardly a common speed these days.

    Do not use floodjet or controlled droplet application equipment or Sprafoil® equipment

    Sprafoil nozzles have not been produced in Canada for about 25 years, in fact their manufacturer is no longer in business.  Controlled droplet atomizers, while becoming more popular again on aircraft, were last seen on ground sprayers in the 1980s. Even then, total installed numbers were probably in the single digits.

    As for FloodJet nozzles, those went out of style for herbicides in the late 70s, and were replaced by the very successful TurboTeeJet nozzles shortly after.

    Nozzles may be oriented 45° forward…

    Nozzles are rarely tilted 45 degrees forward for herbicide application anymore.  Maybe that’s because spray booms aren’t built that way today, or because modern booms on self-propelled sprayers are now about 30” (75 cm) above ground, and we travel at about 15 mph (22 km/h).  So the forward tilting, though shown to be effective for grassy weeds at 5 mph (8 km/h) and 20” (50 cm) boom heights, as researched in the 1970s, isn’t relevant for herbicides with higher booms.

    Uniform, thorough coverage is important to obtain consistent weed control.

    Statements advocating for good coverage are nice, but they aren’t useful.  Everybody knows we want good coverage.  What applicators need to know is how they should measure coverage, and what good coverage actually is.  Can we use water-sensitive paper?  How much of the target should be covered?  How many droplets should be in each square centimetre?  How can we measure that in the field, right now? How does it depend on the crop canopy, on weed stage, and on spray quality? The more information an applicator gets, the higher the chance of success.

    Apply in a spray volume of 46.8 – 93.5 L/ha…

    The only statement that survives our little examination is about water volume. Water volume is important.  But even there we have a problem.  The volume is in L/ha.  This is useful in some parts of Canada, but not in the west, where producers communicate primarily in US gallons per acre.  And in the west, provincial guidelines have generated this odd hybrid of L/acre, which few people use for spray volume.  But 46.8 to 93.5 L/ha?  How is that level of precision justified? (I know that this is a conversion from 5 and 10 US gpa…so why not just say so?)

    A Solution

    The problem with having outdated or impractical information on labels is that it creates disrespect.  Since labels are documents enforceable by federal law, applicators want to comply. At this time, they can’t, and probably shouldn’t, if they want to do the job right.

    A vision for a good label should be one that respects the needs of the applicator.  Such a label:

    • places the information that applicators need at the top;
    • is updated regularly to reflect modern practice and useful advice;
    • helps a new applicator work out how to apply the product with any equipment;
    • identifies a spray quality that offers good coverage and low drift;
    • makes reference to research that supports variations in the application guidelines;
    • is available electronically, readable on a mobile device, i.e., not pdf.

    This label would protect the environment and bystanders, and would foster better pesticide performance.

    This label is easy to generate.

    This label would be read by applicators.

    What’s it going to take?

    Additional:

    This article created a great deal of discussion. We decided that if we were going to point out issues with the current labelling system, we should also propose a way forward. Read about our Label Summary Sheet proposal.

  • Adjuvants in the airblast tank

    Adjuvants in the airblast tank

    Spray adjuvants are tank mix additives that either physically or chemically influence the efficacy, consistency or safety of pesticides. For example, adjuvants can improve the handling characteristics of a spray solution (e.g. water conditioners, de-foamers, emulsifiers). They can improve uptake into a target plant and/or improve the amount of contact between spray droplet and target surface (e.g. non-ionic spreaders). They can also modify droplets to reduce the potential for wastage from drift or run-off (e.g. anti-drift additives, stickers).

    Note how little of the droplet contacts a waxy leaf (above). This hydrophobic reaction between water and wax can be overcome using a non-ionic spreader. Similarly, note how the droplet gets hung up on the trichomes (hairs) on a leaf before it reaches the leaf surface (below). Again, a non-ionic spreader would reduce droplet surface tension allowing it to splash onto the leaf. Photo Credit – Dr. H. Zhu, Ohio.
    Note how little of the droplet contacts a waxy leaf (above). This hydrophobic reaction between water and wax can be overcome using a non-ionic spreader. Similarly, note how the droplet gets hung up on the trichomes (hairs) on a leaf before it reaches the leaf surface (below). Again, a non-ionic spreader would reduce droplet surface tension allowing it to splash onto the leaf. Photo Credit – Dr. H. Zhu, Ohio.

    Some pesticide labels require the use of adjuvants in the tank mix for the pesticide to work correctly. They are not formulated with the product because of expense, bulk, or product stability, and must be added during loading. In order for a pesticide to work as advertised, it is important to include any adjuvants required by the label. In some cases, we are encouraged to use adjuvants to improve an application, even though they are not on the label.

    There are potential benefits to introducing some unlabelled adjuvants, but there are also potential problems. The difficulty is that unless someone tests a specific tank mix combination for a specific crop, the results cannot easily be predicted. For example, when a tank mix is incompatible, an adjuvant could cause phytotoxicity, create more drift when used with the wrong nozzle, deactivate or enhance a tank partner, and/or potentially reduce spray coverage.

    We once conducted a trial to test a deposition utility modifier intended to reduce run-off and drift. Water-sensitive papers were placed in the canopies of a 40 year old McIntosh orchard, which was then sprayed from one side in late May. The papers in the left panel (dilute control) were sprayed with 600L/ha (~60 g/ac.) of water. Those in the right panel (adjuvant) were also sprayed with 600L/ha but included the label rate of 500 ml of adjuvant. The water-plus-adjuvant reduced drift and runoff, as advertised, but did not penetrate as deeply into the canopy or spread on the papers, which is a concern if the operator was performing alternate-row middle spraying or needed better coverage (e.g. for mites). It was an unexpected side effect.

    For better or worse, even small amounts of adjuvants can have a significant effect on spray coverage. Always test spray coverage when using a new adjuvant in a tank mix.
    For better or worse, even small amounts of adjuvants can have a significant effect on spray coverage. Always test spray coverage when using a new adjuvant in a tank mix.

    We also investigated the use of an anti-drift adjuvant in airblast sprayers, which you can read about here.

    There is no simple answer regarding unlabelled adjuvants; there are too many possible product/adjuvant/plant combinations. If you intend to experiment with an adjuvant, perform a jar test to test for physical incompatibility. Then spray a small volume of the tank mix on a few trial plants to ensure there are no unexpected chemical issues (e.g. phytotoxicity or inactivating tank mix partners) or coverage issues.

    It is highly recommended that every sprayer operator have a copy of Purdue Extensions’ 2015 “Adjuvants and the Power of the Spray Droplet – PPP-107”. This comprehensive handbook describes of how water quality and adjuvants affect the performance of pesticide applications. I consult it regularly.

    Here are two videos from Dr. H. Zhu, USDA-ARS Ohio, showing how adjuvants that affect surface tension can help improve the level of contact between spray droplet and target surface.