Category: Speciality Sprayers

Main category for all sprayers that are not horizontal booms

  • Exploding Sprayer Myths (ep.12): The Buffer Zone

    Exploding Sprayer Myths (ep.12): The Buffer Zone

    In this episode of Exploding Sprayer Myths we reduce a complicated best practice to black and white… literally. Watch as Jason and Tom get a creepy lesson in the do’s and do not’s of no-spray areas. Under the watchful eye of Dr. Jim Todd (OMAFRA Industrial Crops Specialist and Rod Serling cos-player), brace yourself as you enter The Buffer Zone.

    Learn more about how vegetative filter strips mitigate runoff on this Health Canada webpage.

    Thanks to the staff at the Simcoe Resource Station and to RealAgriculture for making this video possible.

    And if you’re curious about the kitchen-appliance cameo, you’ll have refer back to earlier episodes.

  • Re-imagining of the Axial Airblast Fan

    Re-imagining of the Axial Airblast Fan

    On a trip to Mildura, Victoria I met Matthew McWilliams, Director at Interlink Sprayers. His passion for innovation was exciting. He described Interlink’s history of near-annual design improvements, each of which made the last generation of sprayers look a bit passé. Continual improvement means spending a lot of time educating and upgrading customer’s sprayers, but that level of support is worth it. Their strategy of drawing from leading international designs and improving on them has led to a unique axial fan assembly that boasts impressive benefits for those spraying large canopies.

    A man and his fan housing.

    Matt explained a problem common to any axial fan: they hate back-pressure. When an axial fan blows air against a volute, which redirects the air laterally, the back-pressure acts like an air break. It pushes back against the fan, flexing the blades, reducing output volume and reducing efficiency.

    In an effort to relieve some of this pressure, Interlink cut a hole in the volute (called an “Unloader”). Venting reduced the pressure and increased efficiency significantly. It did something else, too, but we’ll get to that later.

    This success led them to reconsider fan blade design. Classic, rectilinear fan blades are inefficient. They only produce air over the last 1/3 of their length. Using computational fluid dynamics, they modelled an efficient sickle-shape that creates pressure over the entire length. This means it can produce as much volume as a rectilinear blade, but with fewer revolutions.

    The difference between rectilinear and sickle-shaped fan blades.

    When the new blades were combined with the Unloader, they were able to move the fan closer to the volute and make the cowl longer. A less-exposed fan is not only safer, but its proximity to the volute increased efficiency.

    The result was a 2.5x increase in pressure and a concomitant 30% savings in horsepower. In other words, while similarly-sized sprayers were using 25 L (6.5 US gal.) of fuel per hour, they created the same air volume and speed using 17 L (4.5 US gal.) fuel per hour.

    But why stop there?

    Nut orchards in Australia and the US can grow up to 21 meters (~70 feet). A low-profile axial sprayer must produce a great deal of air volume to both penetrate the canopy and reach the top. Increasing fan diameter can help, but perhaps two fans are better? Air-O-Fan has their twin-fan system, where two shaft-driven fans with reversed blade pitches produce high-volume turbulent air. Interlock decided to try it.

    Hydraulics permit the twin-fan head to be raised off the ground.

    When two hydraulically driven fans were placed back-to-back (spinning counter to one another) the Unloaders did something Unexpected. Normally, an axial fan blowing against a volute creates deflection, causing higher speeds on the downward side of the fan. Most sprayers use vanes to correct this, but they cause back-pressure. Serendipitously, when placed back-to-back, the pressure vented through the Unloaders was reclaimed on the upward side of each fan, equalizing airspeed across the outlet.

    The air vented through the Uploader evened-out the airspeed.
    Computational fluid dynamics demonstrate even air-speed and volume on both sides of the sprayer.

    And there’s still more. Since this counter-rotation twin fan design is hydraulically driven, it is not restricted by a shaft. This allows the head to be lifted off the ground. Quite often in large orchards, air and nozzles are aimed too low, wasting spray below the canopy. Lifting the fan and nozzle banks brings everything closer to the top of the canopy; a notoriously difficult target to reach. It also reduces the level of dust and detritus stirred up from the canopy floor. Operators reported that the elevated fan head helped keep fan intakes and radiators (required on Australian airblast sprayers) clear of debris.

    This low-profile axial airblast fan is a refreshing new approach to a design that has seen only marginal improvement over the last 20 years. Given the pace of innovation in Matt’s factory, I’m sure the next set of improvements will be in place by the time this article is published.

  • Rainfastness of Insecticides and Fungicides on Fruit

    Rainfastness of Insecticides and Fungicides on Fruit

    This article was co-authored by Kristy Grigg-McGuffin, OMAFA Horticulture IPM Specialist

    In view of the frequent heavy rains in many regions this season, understanding rainfastness, or the ability of a pesticide to withstand rainfall, is important to ensure proper efficacy. All pesticides require a certain amount of drying time between application and a rain event. Typically, residue loss by wash-off is greatest when rain occurs within 24 hours of spraying. After this point, the rainfastness of a product will depend on formulation, adjuvants and length of time since application.

    Rainfastness of Insecticides

    John Wise, Michigan State University has studied rainfastness of common tree fruit insecticide groups and his findings are summarized below. For the complete article, refer here. Note that some products listed in this article may not be registered for use in Canada. Check with your local supplier or in Ontario, refer to OMAFA Publication 360 for a complete list of registered products.

    According to Wise, the impact of rain on an insecticide’s performance can be influenced by the following:

    1- Penetration

    Penetration into plant tissue is generally expected to enhance rainfastness.

    • Organophosphates have limited penetrative
      potential, and thus considered primarily surface materials.
    • Carbamates and pyrethroids penetrate the cuticle,
      providing some resistance to wash-off.
    • Spinosyns, diamides, avermectins and some insect
      growth regulators (IGR) readily penetrate the cuticle and move translaminar (top
      to bottom) in the leaf tissue.
    • Neonicotinoids are considered systemic or
      locally systemic, moving translaminar as
      well as through the vascular system to the growing tips of leaves (acropetal
      movement).
    • For products that are systemic or translaminar,
      portions of the active ingredient move into and within the plant tissue, but
      there is always a portion remaining on the surface or bound to the waxy cuticle
      that is susceptible to wash-off.

    2- Environmental persistence and inherent toxicity

    Environmental persistence and inherent toxicity to the target pest can compensate for wash-off and delay the need for immediate re-application.

    • Organophosphates are highly susceptible to
      wash-off, but are highly toxic to most target pests, which means re-application
      can be delayed.
    • Carbamates and IGRs are moderately susceptible
      to wash-off, and vary widely in toxicity to target pests.
    • Neonicotinoids are moderately susceptible to
      wash-off, with residues that have moved systemically into tissue being highly
      rainfast, and surface residues less so.
    • Spinosyns, diamides, avermectins and pyrethroids
      are moderate to highly rainfast.

    3- Drying time

    Drying time can significantly influence rainfastness, especially when plant penetration is important. For instance, while 2 to 6 hours is sufficient drying time for many insecticides, neonicotinoids require up to 24 hours for optimal penetration prior to a rain event.

    4- Adjuvants

    Spray adjuvants that aid in the retention, penetration or spread will enhance the performance of an insecticide.

    The following tables can serve as a guide for general rainfastness to compliment a comprehensive pest management decision-making process. They are adapted from “Rainfast characteristics of insecticides on fruit” by John Wise, Michigan State University Extension.

    Based on simulated rainfall studies to combine rainfastness with residual performance after field-aging of various insecticides, including carbamates (Lannate), organophosphates (Imidan, Malathion), pyrethroids (Capture), neonicotinoids (Assail, Actara, Admire), IGRs (Rimon, Intrepid), spinosyns (Delegate) and diamides (Altacor), Wise recommends the following re-application decisions for apples. Additional work was done on grapes and blueberries; see Wise’s article for this information. Among the crops, variation in rainfastness of a specific insecticide occurs since the fruit and leaves of each crop have unique attributes that influence the binding affinity and penetrative potential.

    • ½ inch (1.25
      cm) rainfall:
      All products with 1-day old residues could withstand ½ inch
      of rain. However, if the residues have aged 7 days, immediate re-application
      would be needed for all products but Assail, Rimon, Delegate or Altacor on
      apples.
    • 1-inch (2.5
      cm) rainfall:
      In general, most products would need re-application following
      a 1-inch rainfall with 7-day old residues, whereas Delegate and Altacor could
      withstand this amount of rain on apples and would not need to be immediately
      re-applied. Some products such as Imidan on apples could withstand 1 inch of
      rain with 1-day old residues.
    • 2-inch (5
      cm) rainfall
      : For all products, 2 inches of rain will remove enough
      insecticide to make immediate re-application necessary.

    It is important to note, not all products registered for the selected pests were included in this study. Refer to Publication 360 for a complete list of management options.

    Rainfastness of Fungicides

    There is no comparable research on rainfastness of fungicides and few labels provide this kind of information. A general rule of thumb often used is that 1 inch (2.5 cm) of rain removes approximately 50% of protectant fungicide residue and over 2 inches (5 cm) of rain will remove most of the residue. However, many newer formulations or with the addition of spreader-stickers, some products may be more resistant to wash-off. Avoid putting on fungicides within several hours before a rainstorm as much can be lost to wash-off regardless of formulation. As well, there are exceptions to the general rule in regard to truly systemic fungicides such as Aliette and Phostrol.

    The effectiveness of sticker-spreaders with fungicides is variable and product/crop specific. Penetrating agents don’t help strobilurins; in fact, some fungicide/crop combinations have been associated with minor phytotoxicity due to excessive uptake. Captan, which is intended to stay on the surface, is notorious for causing injury when mixed with oils or some penetrating surfactants that cause them to penetrate the waxy cuticle.  Consult labels for minimum drying times for individual products and recommendations for using surfactants. 

    Annemiek Schilder, Michigan State University suggests the following to improve fungicide efficacy during wet weather:

    • During rainy periods, systemic fungicides tend
      to perform better than protectant (or contact) fungicides since they are less prone
      to wash-off.
    • Applying a higher labelled rate can extend the
      residual period.
    • Apply protectant fungicides such as captan
      (Supra Captan, Maestro), mancozeb (Manzate, Dithane, Penncozeb) and metiram
      (Polyram) during sunny, dry conditions to allow for quick drying on the leaves.
      These types of fungicides are better absorbed and become rainfast over several
      days after application.
    • Apply systemic fungicides such as sterol
      inhibitors (Nova, Fullback, Inspire Super), SDHI (Fontelis, Sercadis, Kenja, Aprovia
      Top, Luna Tranquility) and strobilurins (Flint, Sovran, Pristine) under humid,
      cloudy conditions. The leaf cuticle will be swollen, allowing quicker
      absorption. In dry, hot conditions, the cuticle can become flattened and less
      permeable, so product can breakdown in sunlight, heat or microbial activity or
      be washed off by rain.

    Click here to refer to the complete article.

  • Pesticide Drift and Communication

    Pesticide Drift and Communication

    When it comes to information about mitigating pesticide drift, it’s plentiful and easily accessed. I have an archive of >30 articles written by Ontario Ministry of Agriculture staff spanning 1999 to present day. Many are on this website. In fact, there’s so much good information out there (see BeDriftAware) it feels like there’s nothing left to say. As a connoisseur (and author) of such materials, I’ve noticed they can be grouped into four common themes – see if you recognize any:

    • The Carrot: These articles describe the benefits of reduced drift, like solid neighbourly relations, reduced environmental impact, saving money in wasted pesticide and improved spray coverage.
    • The Stick: These articles feature insurance adjusters or regulators providing statistics from case studies on the financial, legal, and insurance impacts of drift. Not to mention the time it takes to deal with these issues.
    • The Heart: Many articles describe the frustration and emotional impact from the driftee’s perspective. Others chronicle the conflict, irritation and personal insult that come from being accused of drifting.
    • The Facts: Here we have technical specialists laying out math, such as weather models describing spray behaviour, buffer zones and drift reduction technologies like nozzles, shrouds and sprayer calibration.

    Beyond the written word there are also videos, PowerPoint presentations, workshops or demonstrations, government fact sheets, marketing brochures, social media content and smartphone apps. And yet, every May-July, the drift complaints seem to roll in regardless. For those that ask “why?” here are a few possible reasons:

    Why drift happens

    • Maybe the sprayer operator is pressed for time and chooses to ignore best practices in an effort to catch up. Haste can lead to mistakes.
    • Perhaps the sprayer operator is new and inexperienced, or falls into that small demographic without ready access to educational resources like ag meetings or the internet.
    • Maybe the operator is a veteran lulled into false security having successfully sprayed so many acres, for so many hours, for so many years. Why be so diligent when nothing bad ever seems to happen? Bad logic, but not uncommon.
    • Maybe the problem stemmed from poor communication. Perhaps the land is rented by one person, to a farmer that isn’t there, who has their fields sprayed by custom applicators, who don’t know what’s around the field.
    • Or, perhaps, even the best-intentioned sprayer operator can have bad luck.

    Where can drift take place?

    Agricultural spray (i.e. field crop or horticulture) has the potential to move between operations, or onto residential areas, or sensitive environmental areas. A single operation can even drift an incompatible chemistry onto itself. There are also residential applications (e.g. lawn care) that can negatively affect neighbours. Industrial applications such as roadside sprays can drift to agricultural or residential. Even organic operations spray products that can move outside the treatment area if conditions allow.

    It is important to recognize that every single spray application has the potential for off-target movement. That’s why it’s so important to know what and who is around the treated area.

    Communication helps

    Communication between neighbours can make a big difference, both in preventing drift damage and resolving matters should an incident occur. Here are two perspectives on the same chemical trespass incident. In the first, the parties do not know, and do not care to know, one another. In the second, the parties have communicated previously. Which scenario will be easier to resolve?

    1. A “field cropper that drives 20 miles per hour in high winds” is contacted by a MECP officer on behalf of a “vegetable grower that’s always complaining about spraying”. Accusations and defensiveness between the two parties escalate until they prevent them from speaking directly. Specialists, adjusters, and the officer find themselves acting as mediators. The process is slow and likely headed for court.
    2. Sarah knocks on Kevin’s door and says there might be something wrong with her crop – can he come have a look? She has (rightfully) contacted the MECP to collect samples just in case, and Kevin has all his spray records so they can figure it out. They call in a crop consultant and she contacts a university specialist to solve the problem and prevent it happening again. They follow the crop to yield to determine the impact and agree on a settlement between them.

    Regarding Scenario 1, it’s not my intention to slander field croppers or horticulturalists; I have actually heard parties involved in highly emotional drift disputes describe one another this way. My intent is to point out that you cannot label an entire industry based on the actions of an individual. When parties see each other in this fashion they are unlikely to work together to resolve the problem. No one will be satisfied with the outcome.

    Regarding Scenario 2, I have observed that once each party has a face and a name, it’s so much easier to find solutions. It doesn’t mean someone wasn’t at fault or that compensation isn’t required, but the dialogue facilitates a faster, easier and less emotional outcome. Obviously, in the case of repeated or large-scale incidents, communication may not yield satisfactory results. I’m hopeful, but not naive.

    Opening a dialogue

    Communication can be initiated from either direction: An applicator can inform a residential neighbour or fellow farmer with sensitive crops when and what they intend to spray. Likewise, the neighbour or sensitive crop grower can reach out to the applicator to let them know they are there and that they are concerned.

    There’s no need to wait until there’s a problem. Both parties benefit from keeping one another informed about when sprays go on and the state of any sensitive crops. And, if there is an issue, both parties should begin documenting conditions and suspected damage as soon as possible and over time during the resolution.

    Penn State produced a great article about speaking about pesticides with neighbours.

    Final thoughts

    So, the core of this article isn’t how to prevent drift, or what to do if you suspect it. That’s all been said and I’ve listed a few resources for reference at the end. This article is about being aware of drift potential and about opening lines of communication between those that share borders.

    So follow the links below to learn more about what you can do to mitigate drift. Then, go introduce yourself to your neighbours. Bring a pie. Everyone loves pie.

    Resources

    • Article – This link includes four videos and a factsheet about what drift is, how to prevent it and what to do if you suspect it.
    • Article – This link includes a video and a factsheet about surface inversions and drift.
    • Article – Spraying in the wind.
    • Video – The time of day can affect drift potential.
    • Video – Spray quality (i.e. droplet size) and how it relates to drift.
    • Two articles (one and two) on reducing travel speed and employing other means of improving productivity.
    • Article – Drift-reducing nozzles.
    • Website – This is a link to BeDriftAware, a collection of resources and tools to encourage the use of best application practices by farmers and sprayer operators to reduce the possibility of spray drift.
  • What’s with dew? – Tips with Tom #9

    What’s with dew? – Tips with Tom #9

    When warm air is cooled, it loses some of its moisture-holding capabilities. This change often occurs at night, when plants (and other objects) cool. Once the temperature of the surface of the leaves, for example, drops below the dewpoint, it causes water to condense, forming the shiny dew that causes so many to question early morning spray applications.

    The question is often: will the spray run off the plant or will it get so diluted that it doesn’t work anymore?

    In a dew chamber, work has shown that large spray droplets are more likely to run off a plant saturated with dew than their smaller counterparts. However, similar work showed that spray efficacy was not altered by droplet size.

    Wolf discusses this work and the potential answer to the seemingly conflicting findings. Wolf also explains how grassy weeds compare to broadleaves, the role of surfactants, and what to consider when making the decision to spray through dew or not.