Category: Boom Sprayers

Main category for sprayers with horizontal booms

  • Thrips Control in Cut Flowers – A Good Try

    Thrips Control in Cut Flowers – A Good Try

    In August, 2016, we were contacted by a cut-flower grower specializing in Dahlias. There are photos in this article, but they don’t do justice to this beautiful perennial flower. Imagine a chrysanthemum crossed with a zinnia: lots of tight petals in the bloom. Unfortunately, they’re a perfect place for insects to hide.

    Those that buy cut flowers may be some of the most discerning clients in horticulture. A scar on an apple may or may not cause the buyer to reject the fruit, but imagine leaning in to smell a beautiful white bloom only to see a black bug crawl out of it! For many, the revulsion is the equivalent of finding a hair in their food.

    The challenge

    According to the grower, the 2016 season has been very bad for Thrips, which could easily exceed five per bloom even after spraying. The grower had the insect identified as “Western Flower Thrips” which, in Ontario’s greenhouses, are demonstrating resistance to chemical control. With such high insect density comes natural predators, such as Orius (the Minute Pirate Bug). While it does an admirable job hunting thrips, it must also be controlled because to the buyer it is just another undesirable black bug. Getting the contact spray in between all those petals is exceedingly difficult. The grower wanted to know how he could improve spray coverage deep in the bloom itself. So, we had a discussion.

    2016_thrips_dahlia
    2016_orius_dahlia

    The ideas

    Adjuvants

    Our first thought was an adjuvant. Wetting agents have been helpful for controlling thrips in other crops, such as those located deep in green onions in Ontario. We consulted the grower’s insecticide labels looking for possible incompatibilities. We found they had the potential to damage tender foliage if applied in periods of high humidity or high heat (i.e. > 25 °C). They also noted that the use of an adjuvant may increase the potential for damage. The grower confessed that he had already experimented with a non-ionic spreader and saw damage to the blooms. So, a water-conditioning option to improve spread was off the table.

    Volume and travel speed

    Our next idea was to increase the volume being applied per hectare. This strategy is a safe bet for improving coverage because it increases the number of droplets available for contact. There are a few ways to achieve higher volumes, but we elected to drive slower, which has the added advantage of reducing drift.

    Spray angle

    We also talked about spray angle. Dahlia blooms face horizontally in all directions, not vertically (i.e. side-ways, not straight up). Consider the spray from the nozzle’s point of view: The spray from the grower’s flat fans would fall predominantly downward. Theoretically, most of it would settle on the upper edges of the flower. We wondered if we could use an angled spray to hit the blooms face-on and improve penetration into the bloom.

    2016_dahlia_direction

    We felt twin fans and asymmetrical fans weren’t an aggressive enough angle, and they didn’t address the fact that the flowers faced in all directions. So, in order to get panoramic coverage on a near-horizontal plane, we decided to try alternating (one back, one forward) TeeJet Turbo FloodJets. They have been used to great effect by the University of Guelph’s Dr. David Hooker to provide panoramic coverage to wheat heads, so perhaps they would help here.

    To prove the principle, we decided to run a short qualitative trial to see if there was a difference.

    2016_boom_panoramic

    Nozzles

    In the video below you can see how we nozzled the sprayer. We kept the left wing of the boom in the grower’s configuration: conventional 8004 flat fans (red) operated at 40 psi on 20” centres. That was a Medium spray quality and 0.4 US gallons per minute. On the other wing (right) we used TF04’s (white) operated at 40 psi on 20” centres. That was an Extremely Coarse spray quality and 0.8 US gallons per minute.

    Coverage and Efficacy

    We cut water-sensitive paper into strips and slotted them into the blooms. By orienting them in multiple directions we hoped get a visual indication of bloom coverage. Plus, when they were extracted after spraying we could see how deeply the spray penetrated the bloom.

    We ran a pass using water at the grower’s typical speed of 3.5 mph, but when we didn’t see a big difference on the papers, we slowed to 2.5 mph. That’s 47.5 US gallons per acre (~500 L/ha) from the flat fans (left) and 95 US gallons per acre (~100, L/ha) on the right. A few typical results are shown below.

    We weren’t sure if we were seeing an appreciable difference in bloom coverage, but it looked promising. In retrospect, they may have been more effective indicators if we’d oriented a few flat against the bloom face. We decided to use the nozzle arrangement for a few insecticide applications and see if there was a difference in efficacy.

    2016_dahlia_papers

    The grower sprayed in the evening and returned the next morning to perform counts in 20 random blooms from each treatment. Normally, a scout looking for thrips would tap the bloom over a piece of white paper to do counts, but the grower’s method was to blow into the bloom. He said Thrips and orius climb out to the edges of the petals immediately and can be counted. We sprayed in the white Dahlia to make the counts easier. We did this twice. The counts were less than spectacular and we were disappointed:

    1st application:
    Turbo FloodJets: 16 orius and 31 thrips in 20 blooms
    Conventional flat fans: 10 orius and 21 thrips in 20 blooms

    2nd application:
    Turbo FloodJets: 2 Orius and 1 thrip in 20 blooms
    Conventional flat fans: 2 Orius and 3 thrip in 20 blooms

    Conclusion and next steps

    The grower reported that even though we raised the volumes by slowing down, the efficacy from his flat fans had not improved compared to what he was doing previously. Adding insult to injury, the Turbo FloodJets (which were spraying twice the volume as the flat fans) did not seem to improve matters. Before we could try another approach, the insect pressure fell and the season drew to a close. You might wonder why we’d publish an article that didn’t pan out. It’s because you can learn as much from what doesn’t work as what does

    So why didn’t we see improvement? Perhaps the boom was too high and the spray from FloodJets fell vertically. Perhaps the spray quality from the FloodJets was too coarse. Perhaps the grower’s method for counting insects was biased or inaccurate. It’s all speculation. As we pointed out earlier in this article, this hardly constitutes a formal experiment. We were hoping to see some indication of improvement before designing a more intense study. We didn’t see one.

    We hoped to try again between June and August, when thrips and orius counts are highest. Our plan was to use drop-hoses to suspend nozzles at bloom-height and to use a double nozzle body to mount two back-to-back full-cone nozzles in each position. They would alternate 180° along the boom aiming in front-to-back and left-to-right orientations to provide panoramic coverage using a Medium spray quality. And, finally, we would have engaged a scout in a blind study to eliminate bias and increase our sample size.

    Unfortunately the study didn’t take place – any takers?

    Thanks to the grower co-operator, and TeeJet Technologies for providing the water-sensitive paper and nozzles for the study.

  • Sprayer Top Tips – The Twitterverse has Spoken

    Sprayer Top Tips – The Twitterverse has Spoken

    In June, 2016 (back when Twitter was fun), someone tweeted a clever tip for sprayer operators. It got the usual round of likes and retweets, but it also inspired an idea. We decided to have a two week-long competition for the best North American tip under the hashtag #SprayerTopTips. The winner would receive a WeatherFlow windmeter. Shortly thereafter, Graham Smith (@retrofitparts) of RetroFit Parts generously volunteered a weather meter for the best UK submission.

    2016_sprayertoptips

    After two weeks, we received 43 Sprayer Top Tips. Some of the submissions were best practices, some were equipment tweaks and some were downright funny. Thanks to everyone that shared their ideas, practices and sense of humour. Since Twitter limits a tweet to 140 characters, we took the liberty of interpreting a few of the tweets to ensure everyone understands the content.

    Let’s be clear – we’re not endorsing any of the brands or practices here. There are some great ideas, but give it some thought if you’re thinking of adopting any of them. And so, in no particular order, here are the submissions for the 2016 #SprayerTopTips competition:

    ‏@a4nick  – Any smartphone with apps weather, windspeed, calculator, camera, set up guides and Twitter <to access the> global knowledge of operators.

    @Camcar_Ent – Put the dirt bike on the trailer to allow it to be moved where the sprayer will need a fill.

    Camcar_ent

    @Paulvdb2016 – Finally found the water cooler in the John Deere R series cab!

    Paulvdb2016_2

    @Paulvdb2016 – Everybody breaks a few nozzle bodies each year! Save the turret part to organize your extra nozzles (WIND METER WINNER)

    Paulvdb2016_1

    @LeightonBlashko – If your water/handler pump runs out of gas while spiking jugs, backflow will likely contaminate water tank. Keep fueled up!

    @fortkampnathan – Add <an> electric valve to <the> mix system to keep solution agitated when spraying, and shut off when tank is near empty. Total cleanout.

    @fortkampnathan – Valves on boom <section> ends to flush residue and prevent buildup in caps. Split <the> inductor and fill line to add <conditioner> with <the water>.

    @twistedironfarm – Flush booms with water at night when shutting down to prevent residue buildup. Even if using same product the next day.

    1tonyharding

    @landon707 – Don’t forget to feel the hubs to make sure you don’t have <one> hot one (HONOURABLE MENTION)

    This got a reply from @1TonyHarding – One of these <see temperature gun image> is even better. Only ~10°C between a good and bad wheel motor on a Nitro <sprayer>.

    ‏@apple_grain – Talk to landlords before spraying. Some don’t understand what you are doing and why. A short chat can relieve a lot of anxiety.

    @rmmathesonfarms – Stay out of the muck, it really is a buzzkill on productivity!

    rmmathesonfarms

    @T77HAM – Always organize a family day out when you want to go spraying to guarantee perfect spraying conditions.

    ‏‏@T77HAM – Make sure everything it greased well… putting it on its side <is> easier than scrambling underneath.

    T77ham

    @GlenHanks – Air reel mounted on water trailer. #no blowback

    Glenhanks

    @cfsdennis – Check <that> all wheels are on! <Editor’s note – This wasn’t just a photo lifted from the internet – this was his experience!>

    Cfsdennis

    @FreyTodd – It never hurts to double check that the field you are spraying is, in fact, all <RoundUp Ready> <More info here>

    FreyTodd

    @EnnsFarmsRuss – Small blow gun tied into sprayer air system makes cleaning nozzles a breeze (WIND METER WINNER)

    EnnsFarmsRuss_2

    @EnnsFarmsRuss – A tackle box is great for keeping spare nozzles and parts and tools organized.

    EnnsFarmsRuss

    This got a reply from @thecropdoctor – Neater than my plastic ice cream tubs!

    @thecropdoctor – Record headland sizes as well as landwork areas so if <you are> patch spraying, data is available.

    @konopelskifarms – I spray #ReglonIon @ 20USgal/ac 6MPH 50PSI in evenings – awesome results!

    @konopelskifarms – I spray Liberty at 20 US gal/ac. Great results including less bronzing. Lots of fills, but oh well.

    This got two replies from ‏@skellerfarms  – We upped our water volume for Liberty from 10 to 13gpa, have fewer escapes now. More water is always the answer. <and> More water (10-13gpa) and slower speeds (<13mph) means better coverage and less drift.

    @skellerfarms – Getting “too windy” but need to spray? Up <the> water volume by 3-5gpa and slow to a speed near your minimum effective pressure.

    @landon707  – Eye/hand wash stations on sprayer and tender. We have a garden hose on tender for cleaning filters. <More info here>

    @LegueeFarms – Pattison Totalizer – loads our R4045 in 7-8 min without hot loading.

    LegueeFarms

    ‏@ONspraysafety – If you can see the maple leaf in the <Canadian> flag, it is too windy to spray!

    @ONspraysafety – If you hear sounds from far away on a calm morning, beware of a temperature inversion. <More info here>.

    Inversions occur to some extent every day. It’s the intense and prolonged inversions we want to be especially aware of. On this hypothetical 24 hour clock, we see the inversion fades in the morning and grows in intensity through the evening. Do you spray in the morning or at night? Be mindful or pollinating insects, but when there’s a strong inversion, consider night/morning spraying over evening/night.

    @WheatlanderJay – Use a 1,000 L tote with <the> top cut off for used jugs. We recycle all boxes so they never leave the shed.

    @WheatlanderJay – The four R’s of spraying stewardship: Right Product, Right Rate, Right Staging, Right Application. #dontsprayandpray

    @RonKrahn – 1,000L tote cages <with> nets for <storage> boxes <left image>. Use a spray record sheet to keep track of fills and <environment> <right image>.

    RonKrahn

    @redwoodacres – Plumb line directly into tank for pumping in bulk chemicals. <This> keeps big hoses chemical free.

    @redwoodacres – Install fresh water connection for eductor/handler rinse water <with anti-backflow>. Cleaner jugs = less exposure.

    @KeatingSeed -Keep a good custom operator on speed dial.

    @GavinHowley – <Install a> float valve in tender tank, hook up hose, go home for <image of a few frosty beers>.

    ‏@DarylTuck – When spraying at 15 MPH and spray drift starts to pass the sprayer, it’s nap time!

    @ehrinf – Reload, reload, reload? Cut that time to a minute and concentrate on spraying. <More info here>.

    @BlackwellBrad – Re-purpose your old Davis weather station. Know wind speed and direction.

    BlackwellBrad

    @a4nick – Mobile phone weather apps – very handy.

    Thanks to everyone that shared. Maybe we’ll do it again in 2017!

  • Disease Control in Berry Crops

    Disease Control in Berry Crops

    In the spring of 2016, the Ontario Berry Growers Association (OBGA) conducted a survey of its membership to poll how fungicides were being applied. The results were very interesting.

    Fungicide basics

    Generally, fungicides registered for berry crops are contact products, so coverage and timing are very important. The fungicide has to be distributed evenly on the target before disease has a chance to infect the crop. That means the sprayer operator must be aware of the susceptibility of the crop to the level of disease pressure to ensure timing is appropriate. While kickback and post-application distribution of pesticide residue is sometimes possible, sprayer operators should not rely on it. The following table outlines application recommendations for a fungicide commonly used in Ontario. It combines labelled information and provincial recommendations and is representative of most fungicides.

    Summer-fruiting and Fall-bearing Raspberry / Blackberry Highbush Blueberry Day-neutral and June-bearing Strawberry
    Labelled rate 2.5 kg/ha 2.25 kg in 1,000 L/ha2.75-4.25 kg in 1,000 L/ha
    Diseases (Labelled and Ontario provincial recommendations) Anthracnose fruit rot, Spur blight, Leaf spot, Botrytis grey mouldAnthracnose fruit rot, Shoot blight (Mummy berry), Botrytis twig and/or blossom blightCommon leaf spot, Botrytis grey mold
    Crop staging Bloom, Pre-harvest, HarvestFirst bloom, Fruit ripeningFlower bud, First bloom, 7-10 days after bloom, Pre-harvest, Through to fall
    As of 2016

    The spray target

    The applicator reading the recommendations should be considering the best way to get the fungicide to the target. But, what is the target, and what is the best way to apply it? It seems the recommendations raise as many questions as they answer:

    • With the possible exception of blueberry, this fungicide can be applied through much of the growing season (especially when it’s been a wet season). That means the crop staging is highly variable.
    • The primary target is blossoms, but depending on the disease, leaves and stems are also important.
    • The label states a volume of carrier (i.e. 1,000 L/ha) for strawberry and blueberry, but not the cane fruit. It does not specify highbush blueberry versus the sessile, ground cover variety.

    So, this means is the sprayer operator has to spray crops with highly variable physiology (e.g. bush, cane or sessile row crops), onto very different targets (e.g. leaves, canes, stems, flowers) throughout much of the season as the crop canopies grow and fill. This is a very challenging spray application. It would be wrong to suggest a single spray quality, water volume or sprayer set-up to efficiently accomplish all these goals (more on that later). The first consideration is the application equipment itself.

    The application equipment

    Berry growers employ a variety of sprayers to protect berries. Without considering models or optional features, there are three fundamentally different styles: Airblast, backpack and boom. According to the survey, the following table shows which sprayers are used in which berry crop in Ontario. Approximately 60 growers responded, and many grow more than one variety of berry and use more than one style of sprayer.

    Jacto airblast in raspberry
    Jacto airblast in raspberry
    Airblast SprayerBackpack or Wand SprayerVert. or Hor. Boom SprayerTotal
    Highbush blueberry 8109
    Day-neutral Strawberry 302124
    June-bearing Strawberry503237
    Raspberries & Blackberries211729
    Total37260

    So, generally, cane and bush berries are sprayed using airblast sprayers and strawberries using horizontal booms. The survey didn’t specify features such as air-assist on booms, or whether or not those booms are trailed or self-propelled. The type of, and features on, any given sprayer dictate the limits of what an operator can adjust to improve coverage.

    Water volume

    Respondents also reported on how much carrier (i.e. water) they used to spray fungicide on their crops. Given Canada’s propensity to report volumes in many different forms, I have converted all values into the most common units: L/ha, US g/ac and the dreaded L/ac:

    nL/ha ± std (max./min.) US g/ac ± std (max./min.) L/ac ± std (max./min.)
    Highbush Blueberries7534.2 ± 340.1 (1,000/150)57.1 ± 36.4  (106.9/16)216.2 ± 138 (404.7/60.7)
    Day-neutral Strawberries22418.5 ± 192.2 (1,000/224.5)44.7 ± 20.6 (106.9/24)169.4 ± 77.8 (404.7/90.8)
    June-bearing Strawberries33403.1 ± 235.1 (1,000/50)43.1 ± 25.1 (106.9/5.3)163.1 ± 95.1 (404.7/20.2)
    Raspberries & Blackberries27450.1 ± 279.4 (1,200/50)48.1 ± 29.9 (128.3/5.3)182.1 ± 113.1 (485.6/20.2)
    Trailed horizontal boom in strawberry
    Trailed horizontal boom in strawberry

    There appears to be a lot of variability in the volumes applied, but on the whole, very few are using the 1,000 l/ha indicated in the fungicide recommendations. The ~430 l/ha overall average is no surprise; labelled volumes are quite often higher than what sprayer operators use. In some cases, high label volumes are warranted because the product requires a “drench” application to totally saturate the target, or to penetrate very dense canopies. Conversely, a high label volume might reflect outdated practices if that label hasn’t kept up with current cropping methods or application technology. Sometimes label volumes are suspiciously large, round numbers that suggest they are intended to encompass a worst-case scenario (e.g. a large, unmanaged crop with high disease pressure and a less-than-accurate spray application). In the particular case of crops sprayed with an airblast sprayer, it is very difficult for a label to accurately predict an appropriate volume due to the variability in crop size, density and plant spacing. This has led to methods to interpret labels, such as crop-adapted spraying.

    The disparity between label language and grower practices is not entirely the fault of the label. Most sprayer operators don’t want to carry a lot of water because more refills prolong the spray day. In situations where the crop has reached a critical disease threshold, or bad weather has compressed the spray window, sprayer operators sometimes reduce the volumes in the belief that “getting something on” trumps “good coverage”. Perhaps that’s true, but insufficient volumes greatly reduce coverage. This can be further exacerbated when operators do not account for the increase in crop size and density over the season, or the impact of hot dry weather on droplet evaporation.

    Improving coverage

    So, is there an ideal sprayer set up and volume? As previously alluded, the variability in crop staging, crop morphology, target location and spray equipment make a single recommendation impossible. But that doesn’t mean there aren’t diagnostic tools and a few simple rules to help a sprayer operator determine a volume to suit their particular needs. Much can be accomplished with these three things:

    • Water-sensitive paper
    • A modest selection of nozzles and a nozzle catalogue
    • An open-minded sprayer operator willing to spend a little time and reconsider traditional practices
    Rule-of-thumb fungicide coverage on water-sensitive paper.
    Rule-of-thumb fungicide coverage on water-sensitive paper.

    Water-sensitive paper is placed in the canopy, oriented to represent the target (e.g. leaf, bloom, etc.). It is important to put multiple papers in at least three plants to ensure the coverage reflects a typical application. The paper changes colour when it’s sprayed and this provides valuable and immediate feedback. Did the spray go where it was supposed to go and did it distribute throughout the target? If so, then the operator now knows that they can safely focus on timing rather than targeting. If not, a little diagnosis is required:

    1. Were targets completely drenched? If so, there is too much coverage. Operators can drive faster (if possible, and as long as it doesn’t create drift), reduce operating pressure (if possible, and as long as the nozzle is still operating in the middle of its registered range), or change nozzles to lower rates (as long as spray quality is constant).

    2 .Were targets only partially covered, as if a leaf obstructed part of the target and created a shadow? This mutual-shading is the bane of spraying dense canopies. One possible solution lies in understanding droplet behaviour: Coarser sprays generally mean fewer droplets and they move in straight lines. Therefore, when they hit a target, they might splatter or run-off, but typically their journey is over. If the spray is too Coarse, a slightly Finer spray quality increases droplet counts and may help droplets navigate around obstacles and adhere to more surfaces. Sprays that are too Fine will not penetrate dense canopies without some form of air assist. They slow very quickly and tend to drift and evaporate before they get deep enough into a canopy to do any good. A Medium droplet size is a good compromise because it produces some Fines and some Coarser drops – the best of both worlds.

    Increasing volumes and reconsidering spray quality often helps, but there might be other options. If using air assist, there are tests that can confirm the air volume and direction are appropriate. Another solution might lie in canopy management (where pruning bushes and canes can help spray penetration immensely). Still another might lie in the use of adjuvants to improve droplet spread on the target.

    3. Were targets missed entirely, or coverage is consistent but sparse? The operator is likely not using enough water, and/or the spray quality is too fine. It has been demonstrated time and again that higher volumes improve coverage, but operators can try any of the options listed previously for partially-obstructed coverage. All the reasoning is the same.

    Conclusion

    Spraying fungicides effectively requires an attentive sprayer operator. Timing and product choice are very important, but when it is time to spray the sprayer operator should diagnose coverage with water-sensitive paper, and be willing to make changes to the sprayer set-up to reflect changing conditions. Thanks to the OBGA for sharing the survey data.

  • Fungicide Application in Cereal, Pulse, and Oilseed Crops

    Fungicide Application in Cereal, Pulse, and Oilseed Crops

    Get ready for a busy fungicide season. If your growing conditions have been good, your crop is dense and vigorous, and soil moisture is adequate, you have yield potential to protect.  A bit of moisture and warm temperatures at a critical time, and disease is likely to develop.

    Before we delve into how to apply fungicides, let’s review the basics.

    1. There is no substitute for an informed decision about whether to spray or not. Seek the advice of a professional to make sure you understand your crop’s genetic susceptibility to disease, the conditions conducive to its development, and the parts of the plant canopy that are affected and therefore need protection. How much yield or seed quality is actually at risk? What do the disease forecasts say for your area?
    2. Identify the best fungicide product for your disease situation. Consider inherent efficacy, but also the longevity of the protection and the fungicide’s off-target toxicity (less toxic products can be sprayed in windier conditions without harming susceptible ecosystems). Remember that most fungicides are not curative and must be present on the plant foliage before infection takes place. Also remember that most fungicides are not easily translocated and are at best “locally systemic”. This means that fungicide deposit must cover the plant part that requires protection with an adequate droplet density. If the fungicide is systemic, these deposits must be absorbed through the plant cuticle and will only migrate a small distance within the plant tissue, usually in the transpiration stream, from the point of application.
    3. Make proper timing the priority. Disease control is usually only effective if the fungicide is applied in a narrow time frame in which the crop or disease is at a certain developmental stage. A great application at the wrong time is less valuable than mediocre application at the right time. The use of low-drift nozzles should be considered an agronomic tool that permits the correct staging even under marginal wind conditions.

    Let’s now review the major highlights of fungicide application in the major cereal and oilseed crops.

    Wheat

    In wheat, the early growth stagings for foliar fungicides are usually done to protect from leaf spot diseases such as tanspot, septoria nodorum blotch and septoria tritici blotch. Because these diseases are trash-borne, they tend to migrate up from the bottom to the top and good canopy penetration of the spray is important.

    IMG_20160621_170305406

    Better canopy penetration can be achieved the following ways:

    • Higher water volumes. This is probably the most powerful tool in an applicator’s arsenal. More water usually delivers higher doses of active ingredient deeper into the canopy, and whatever dose does get deposited will be present in higher droplet densities. So in short, for any given spray quality (droplet size), more water provides better coverage. We all intuitively know this.
    • Slower travel speeds. Moving slower imparts less of a forward velocity on the spray cloud, particularly in the larger droplets. As a result, these droplets move more vertically.  In the case of a cereal canopy, more of the spray will reach the lower leaves. The finer droplets in the cloud tend to deposit with the wind direction regardless of travel speed.
    • Backward pointed nozzles. If a droplet moves backwards at the same speed as the spray boom moves forwards, then it is basically standing still relative to the crop. It will have a greater chance of moving down towards the lower canopy than a droplet that’s moving forwards. The latter droplet will likely be intercepted by something vertical, like a wheat head or stem.

    A single nozzle oriented back, applying a water volume that is at least 10 to 15 US gpa, will be sufficient to get good canopy coverage for leaf spot and rust protection.

    Fusarium Headblight (FHB), caused by Fusarium graminearum, is a special case. It infects the wheat head at anthesis, and fungicide must be present on the head, at the glumes where the anthers emerge, at the time of infection. So we have a relatively large vertical target that is at the very top of the canopy.  Initial work at North Dakota State University, followed up by work at AAFC in Saskatoon and the University of Guleph at Ridgetown, found the following:

    • Angled sprays are essential. Field and lab studies showed that angled sprays were much more effective at depositing the fungicide on heads than vertical sprays. Backward pointed angled sprays provided additional help at targetting the other side of the wheat head. Twin nozzles are available from most manufacturers.
    IMG_9079
    • Use Coarse sprays when angling.  Angled and twin sprays have their challenges.  The angle at which the spray is released dissipates quickly, particularly for smaller droplets. As a result, more aggressive angles and coarser droplets were found to be more effective. Larger droplets were able to maintain their initial trajectory for a longer distance, increasing the chance that the droplet hit the head from the side rather than passing it by vertically.
    •  Maintain low boom heights. Even coarse sprays are deflected by air resistance and will eventually stop moving in the direction they were first emitted. In fact, this happens within a short distance.  Low booms, less than 25″ if possible, help.
    • Watch wind speed and direction. Field observations show that even a moderate wind can over-ride the application practices described above, resulting in most of the spray deposited on the windward side of a target regardless of its initial release.
    • Awns intercept small droplets. Many of our modern wheat cultivars are awned, and these fine structures are excellent collectors of small droplets. In early studies with durum, we found a large proportion of the spray volume on awns, where it served no useful purpose. The best way to minimize this awn interception is to ensure coarse sprays and sufficient water, no less than 10 gpa.
    wheat with water droplets credit David McClenaghan

    It’s important to maintain realistic expectations with FHB. Fungicide chemistry is improving but still offers only suppression. Crop staging is variable. Excellent application practices place the odds more in favour of disease control, but can’t change these facts.

    Pulse Crops

    Lentils and peas are increasingly important crops. They appear spindly in their early stages of development and are poor weed competitors. But under the right conditions, lentils soon form an impressive set of leaflets that creates one of the most impenetrable barriers in our cropping systems.

    Here are some pointers for fungicide application in pulse crops:

    • Understand the disease in your crop. Do you need to protect stems (anthracnose), leaves and stems (ascochyta complex, mycosphaerella), or senescing leaves or flowers (sclerotinia)? This is where the spray needs to go.
    • Understand the time of disease development.
      • Trash-borne diseases like anthracnose and ascochyta will start at the bottom of a lentil canopy, and early treatment before canopy closure will be important to arrest or at least delay disease development as long as possible.
      • Late season diseases like sclerotinia and botrytis push the application timing towards a closing or closed canopy. Success of such sprays is more elusive because of the rapid development of new biomass.
    • Take a bird’s eye view of the canopy.
      • If you can see the target you need to spray, the job is pretty straightforward and conventional water volumes and nozzles will work.
      • If the targets are hidden from view, it will take more water and slower travel speeds to get the required coverage. Consider the higher end of the recommended water volumes (15 gpa in most cases), slower travel speeds (10 mph).
    • IMG_20160620_082718907
      • When a canopy has many layers of cascading leaves, it is very difficult for a spray to get past these “umbrellas”. We’ve observed many times that a leaf is a very effective shield for anything below it.  Large droplets have a hard time changing direction because of their mass and resulting momentum.  But small droplets, especially those below 100 microns, can move with slight changes in air movement and get around these obstacles. Use higher pressures (to generate the finer sprays) or select finer nozzles to improve canopy penetration.
    • Look at the size of the plant part you need to target. Large targets like leaves can capture almost any droplet size, but small targets like petioles or vertical targets such as stems may benefit from finer sprays, especially if they’re hidden in the canopy.

    Generally speaking, dense pulse canopies will require higher water volumes and finer sprays than their cereal counterparts. Although twin fan nozzles have not been shown to provide an advantage in our studies on chickpeas, higher water volumes proved very effective at improving deposition and disease control.

    Canola

    Canola has two main diseases for which foliar sprays are used. A small number of producers choose herbicide timing for control of blackleg. Because the crop canopy is small and the spray targets are exposed, general herbicide application guidelines (Coarse sprays from a venturi nozzle, 7 – 10 US gpa) will provide good targeting and adequate coverage.

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    Sclerotinia control requires that the spray reaches buds and petals of canola that is between 20 and 50% flowering. Work at AAFC in Melfort compared conventional and low-drift sprays at two pressures, and showed that droplet size had no effect on disease control. In fact, the Fine spray produced by hollow cone nozzles at high pressure did not significantly improve sclerotinia control compared to a venturi nozzle at its recommended pressure of about 60 psi.

    Subsequent lab work showed that the proportion of the applied spray that was retained by petals and buds was statistically identical for all tested sprays.

    Water volumes may need to be increased for modern canola hybrids that have significant biomass at flowering. Such cultivars may grow over 1.5 m tall and present a large range of canopy positions in which buds and petals appear. As with the other crops, when a spray needs to cover more area, and especially when this area presents itself in layers, more water volume is appropriate.

    Fine Sprays for Coverage

    Conventional wisdom says that fungicides require finer sprays for coverage and best effect. This is certainly true in some cases, particularly where the leaf area index is high and leaves are arranged in cascading layers. But it’s time to retire this notion as general advice and adhere to research results for guidance. For FHB, the recommended angled sprays benefit from being applied in coarser, not finer sprays. And in pulses and canola, research showed that there was no benefit from finer sprays. In fact, finer sprays can impair proper timing because of their propensity for drift and rapid evaporation under dry conditions.

    Modern coarse sprays produced by air-induced nozzles are less susceptible to these environmental conditions and therefore offer an important advantage: they allow for better timing accuracy. For this reason, I view them not so much as drift control tools, but rather as agronomic tools.

    There is a downside to the coarser sprays – they do require more water. Volumes should always be above 10 US gpa, and many recommendations go to 15 gpa if the canopy is dense.  In some cases, 20 gpa may be beneficial. These higher volumes are a reasonable price to pay to protect a valuable crop, and we certainly have the equipment to make this price bearable.

    Aerial Application

    Aerial application is an important way to apply fungicides.  An aircraft’s chief advantage is to cover large areas with no crop trampling, and can do so even in wet conditions. As a result, they offer the timing advantage we so often mentioned in this article.

    Aerial Rotary atomizer

    A producer hiring an aircraft for spraying ought to have a conversation with the pilot and discuss water volume and droplet size. Aircraft, out of practical necessity, apply less water and distribute it in finer sprays to offer the required coverage. Although this has been shown to be effective, it creates drift and evaporation potential. It is worthwhile to ask for higher water volumes if it means that the spray can be applied somewhat coarser, creating less drift.

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    The rotary atomizers on many aircraft produce fairly uniform droplet sizes and do a good job of eliminating the larger droplets. This makes even more droplets available for coverage. However, even with this technology spray drift still matters and all steps to prevent it should be taken. This means using larger average droplet sizes and increasing water volumes accordingly to their label recommendations.

  • The Pressure Gauge Shows More Than Pressure

    The Pressure Gauge Shows More Than Pressure

    Kim Blagborne (formally with Slimline Manufacturing) has long said that the pressure gauge on an airblast sprayer indicates more than just pressure. It can be used to diagnose a number of pump and plumbing issues… if you know what to look for. Here’s Kim’s troubleshooting guide to reading into what your gauge is REALLY telling you:

    Scenario One

    “As the tank empties, the pressure drops”

    First, try adjusting the pressure regulator (assuming a positive displacement pump). If you can maintain the pressure up until the tank empties, your intake line may be loose and it’s sucking the bottom of the tank. Check the fitting between the suction filter and the pump. Apply a light coating of grease to the O-rings on the elbows and filter to ensure a complete seal.

    Second, try stopping mid-tank (that is, turn off the tractor PTO and let the sprayer sit for a few minutes). Does the pressure gauge return to the original set pressure? If so, then the intake line inside sprayer has likely come loose entirely. Open the lid, and using a straightened-out coat hanger, hook the intake line and give a few gentle tugs – it should not be able to move. If it does, you’ll have to re-fasten the intake line so it’s not sucking the bottom of the tank.

    The humble coat hanger. It opens our cars and now fixes our sprayers. Remarkable!
    The humble coat hanger. It opens our cars and now fixes our sprayers. Remarkable!

    Scenario Two

    “When I first start the sprayer, the pressure drops or fails to maintain constant pressure as the tank empties”

    This might indicate improper mixing practices because the filter is probably plugging with product. Alternately, your PTO speed may be too slow to drive sufficient mechanical agitation. Check the suction filter as soon as the problem occurs (don’t finish spraying). If you wait to check when the tank is empty, the evidence of a plugged filter could be washed away before you can confirm it. This problem often happens when spraying nutrients, or when products aren’t compatible.

    If that’s not it, it could be a collapsed suction valve. The pump will sound like it’s “missing” (like an misfiring engine). The suction valve might need to be replaced.

    Or, perhaps you notice that you can compensate for the pressure drop by adjusting the regulator on the first tank. But it has to be dropped back down again for the second tank. In this case, the regulator might be sticking or jamming. Disassemble it and look for grit in the barrel of the regulator, then lubricate the parts.

    Scenario Three

    “I lose pressure when I turn my boom(s) on or off”

    In this scenario, the pressure is fine as you approach the end of the row. You turn off the outside boom (or both) and finish the turn. But, when you re-engage both booms, the pressure drops. Even when you adjust the pressure regulator to compensate (assuming a positive displacement pump), the unit only gains the lost pressure slowly. In this case, the regulator might be sticking or jamming. Disassemble it and look for grit in the barrel of the regulator, then lubricate the parts.

    Scenario Four

    “The pressure gauge spikes when I turn off the boom(s)”

    If you run a Turbomist, it could be the bypass balance. To solve this issue, head over to this article and pan down to see the step-by-step. If it isn’t the balance, then it’s likely the regulator. The issue of a spiking gauge and how to correct for it is covered thoroughly in this article by Ag mechanic extraordinaire Murray Thiessen.

    Scenario Five (a positive displacement pump issue)

    “My gauge pulses”

    Is it more than a 20 psi range? Have you noticed that the deviation gets less as the PTO speed increases? Well, the pump pressure check-valve may have collapsed. Check the pressure check valves in the pump for broken springs on the suction valve plate.

    Does the needle move rapidly through a 5 to 10 psi range? The accumulator pressure might be low. Try adjusting system pressure via the regulator and if that changes how the needle is responding, then set an air compressor to 90 psi (or manufacturer’s recommended pressure) and charge the accumulator.

    Perhaps the needle movement is not affected by system pressure changes or the PTO speed. In this case the accumulator may have failed entirely and the diaphragm will need replacement.

    Scenario Six

    “My calibration is going farther than expected”

    Sure, that sounds pretty good at first, but it may be that the gauge is stuck. With the PTO off and the spray boom on, the gauge must read “ZERO”. If it doesn’t, pony up the $50.00 and get a new one.