Category: Speciality Sprayers

Main category for all sprayers that are not horizontal booms

  • Exploring Spray Drones in Soybean

    Exploring Spray Drones in Soybean

    White mould is caused by the fungus Sclerotinia sclerotiorum and it’s an annual threat to soybean when cool, wet conditions correspond with flowering. Variety selection (e.g. high tolerance) and cultural control (e.g. crop rotation and wider row width) are important management tools, but ultimately the application of a crop protection product between R1 and R2 is required for high-risk fields. (Learn more here).

    This article describes the results of an experiment exploring soybean canopy coverage and fungicide efficacy from a rotary spray drone. All work was performed under PMRA research authorization. There are currently no labels to apply crop protection products in Canada.

    Experimental design

    For the spray coverage trials, two locations were selected in southern Ontario (one south of Sparta and one west of Talbotville). This was a full field-scale trial with a single application made at R1.5 on July 18 (Sparta area) and July 22 (Talbotville area), 2023. There were two replications in each field and treatments were laid out parallel with the planting direction in a randomized design. Four other locations in Ontario and Quebec were also used in the larger efficacy/yield study. All locations had some level of white mould infection.

    1. Untreated Check
    2. *DJI Agras T30 – 20 L/ha (6.8 m/s, 2.5 m above canopy, TJ TT110015)
    3. DJI Agras T30 – 30 L/ha (5.7 m/s, 2.5 m above canopy, TJ TT110015)
    4. DJI Agras T30 – 50 L/ha (3.3 m/s, 2.5 m above canopy, TJ TT110015)
    5. New Holland 345 – 150 L/ha (TeeJet XR11006 nozzles on 50 cm spacing)
      *Not included in spray coverage trial

    We established an effective swath width of approximately 4 m (13.1 ft). The drone made three passes to cover the 12 m (40’)-wide treatment area, corresponding to the widths of the 9 m (30’) or 12 m (40’) headers later used to harvest in each field. Buffers were left on either side the treatment area. Fungicide was applied at label rate plus 0.125% Activate.

    Target placement and retrieval

    Soybeans were planted on 38 cm (15”) row spacing. The coverage sampling area was positioned in the middle of the treatment area. A length of rebar was positioned in-row and sheathed in PVC tubing. Two SpotOn brand water sensitive papers (WSP) from the same production run were secured face-up approximately 1/3 and 2/3 deep in the canopy. A block of six such samplers were positioned in a 3 x 2 grid (every third row and approximately 2 m apart in row). This block was then repeated 10 meters (33’) further into the block for a total 24 water sensitive papers per replicated treatment (see below).

    The papers were retrieved and temporarily placed on clipboards to dry before they were placed in paper bags for short term storage. They were digitized using a SprayX DropScope within 48 hours of retrieval on the “ground sprayer” setting, measured as percent surface covered (% area), and deposit density (# deposits/cm2).

    Weather during coverage trials

    Weather data was monitored using a Kestrel 3550AG weather meter (Kestrel Instruments) in a vane mount positioned 1.5 m (5 ft) above the ground. Wind speed fluctuated during the treatments, but wind direction remained relatively stable at 90 degrees to the flight path. The Sparta location averaged 6.4 km/h (4 mph) while the Talbotville location was considerably higher at 14.4 km/h (9 mph). Nevertheless, targets remained within the swath, despite any offset, as indicated by visual confirmation as well as the consistent coverage observed on the windward WSP compared to other, downwind samplers in each pass. Cloud cover was high at both locations.

    Results

    Coverage

    The coverage recorded from each WSP was averaged by canopy position (bottom 1/3 or top 1/3 of canopy) and presented in the following histograms with standard error. There were some spoiled collectors, primarily in the lowest canopy position, ruined by high humidity and physical contact with the plant. However, the lowest n for any treatment was 31 collectors and the highest was the full 48. Coverage is presented both as % area covered and as deposit density in counts per cm2.

    Efficacy and yield

    Three phytotoxicity ratings were performed 7, 14 and 21 days after treatment. White mould was rated at harvest and final crop yield reported in bu/ac.

    Observations and Considerations

    As expected, both water volume and canopy depth share direct relationships with percent-area covered (i.e. lower water and lower canopy depths mean lower coverage). Water volume also shares a direct relationship with deposit density for a given droplet size, but canopy depth is more complicated as smaller droplets tend to penetrate more deeply into canopies and low water volumes tend to produce smaller droplets. However, as a general observation, less water translates to less coverage no matter the metric for coverage, and this has been shown to reduce product efficacy.

    How, then, can we reconcile the claims of efficacy from low-volume drone applications? It’s typical that the % area covered from a 50 L/ha drone application is ¼ or less than that of “conventional” field drop systems which in North America tend to employ 150-200 L/ha. In speaking with Mark Ledebuhr (Application Insight LLC) about how low volumes could possibly be efficacious, he explained that in sugarcane production in Guatemala, the condensing humidity is likely the reason why their 1 gallon/acre applications are working. The droplet survivability, and the re-hydration and secondary movement of the deposits were a good thing.

    In the case of contact fungicides in North America, it may be humidity as well, but also the deposit density, combined with higher concentrations of active ingredient, that explain the similar efficacy and yields as seen here between the 50 L/ha (drone) treatment and the 150 L/ha (field sprayer) treatment. This would concentrate both the active ingredient (possibly increasing uptake rate, or residue persistence, depending on the product mode of action and the target’s physiology) as well as the adjuvant load (possibly improving sticking/spreading of deposits).

    Another consideration surrounds how deposit spread is analyzed. Water sensitive paper underestimates the spreading effect that can occur on plant surfaces (especially where surfactants are used). This is why WSP tends to be used as a relative index, meaning that papers should only be compared to other papers. Perhaps deposits are spreading more on the plant surfaces in the low-volume drone application (again, given the higher concentration of formulated adjuvants) than the water sensitive paper is indicating, and that is improving efficacy.

    This concept of how low-volume applications might affect coverage and subsequent efficacy, and the potentially positive impact of re-formulating products to include higher adjuvant loads, is well-described in this precis by Dr. Andrew Chapple and Malcolm Faers. Currently, accepting that the amount of control provided by the drone application falls short of that provided by a field sprayer, this study indicates that drones have the potential to produce acceptable results in fungicide applications if conditions are suitable, timing is optimal and water volumes are sufficiently high.

    This study was a collaborative effort with Bayer Canada and Drone Spray Canada.

  • How to Succeed with a Soil Drench Application in Strawberries

    How to Succeed with a Soil Drench Application in Strawberries

    In 2016, Ontario berry growers were surveyed to determine the typical spray volume they used to apply unspecified crop protection products. For strawberry growers (day-neutral and June-bearing), the results spanned 50 to 1,000 L/ha (~5 gpa to ~100 gpa). In an earlier survey (2013), respondents specified 250 to 650 L/ha (~26.5 to 70 gpa) for fungicides, herbicides and insecticides. Miticide applications were as high as 750 L/ha (80 gpa).

    This rather wide span of carrier volumes shouldn’t be surprising. No matter the horticultural cropping system, the choice of carrier volume reflects the operation’s unique pressures and priorities. These variables include, but aren’t limited to, operation size, spray equipment, crop varieties/staging, geography, and pest profiles. The ultimate goal is to achieve threshold coverage (i.e. efficacy) while maximizing productivity.

    However, even the highest carrier volume reported did not reach the volumes required for those crop protection products intended to drench the soil. These products can span a range of 1,200 to 2,000 L/ha (~128 to 214 gpa). Experienced matted-row strawberry growers employ different methods to apply soil drenches, and we will discuss them later in the article. But first let’s address three common factors that must be considered:

    Know the target

    If (for example) the target is white grubs in the root zone, or phytopthora root rot, then the spray should be focused at the base of the plant in a banded application. Performing a broadcast application that covers the alleys as well as the plant rows may represent wasted spray. Knowing the target can help make the most efficient use of carrier.

    Know the soil

    Soil that is compressed or has high clay content won’t soak up water as quickly as drier, looser or sandier soil. If the beds are raised and resist absorption, much of the volume will run off into the alleys. This may not be desirable if the target is the raised bed itself. The following basic water movement principles come from the Manitoba Agriculture, Food and Rural Initiatives Soil Management Guide.

    • Water flows more quickly through large pores (sandy soils) than small pores (clay soils); water is held more tightly in small pores (clay soils) than in large pores (sandy soils).
    • Water moves from wet areas to dry areas (not necessarily by gravity) due to forces of adhesion and cohesion. This is called matric flow.
    • Water will not move from small soil pores to large soil pores unless conditions are saturated.

    Know the weather forecast

    Spraying on a hot, dry day means a higher rate of evaporation. As the carrier evaporates, the product will have less opportunity to infiltrate the soil. Conversely, applying product just before a heavy rain can result in a much diluted product being rinsed too deeply into the soil and beyond the target area.

    Consider that one millimetre of rain on one hectare of land is 10,000 litres. That seems like a lot, but how deeply does it infiltrate into soil? One way to know is to use calculations based on soil porosity and bulk density. From these calculations it can be generalized that 25 mm of rain will infiltrate 45 mm into dry, sandy soil, but only 32 mm into dry clay soil. Remember, that 25 mm of rain represents 250,000 L/ha!

    Perhaps the best way to know how far water will infiltrate the soil is to use a soil probe (aka soil sample tube). They can be purchased from local dealers for about $100.00 CAD, or they could be borrowed from whomever provides soil sampling services in the area. For the best results, perform this test in multiple locations in the field.

    The soil probe. See how far water infiltrates soil by taking core samples.
    The soil probe. See how far water infiltrates soil by taking core samples.

    So what methods do strawberry growers employ to apply a drench? Here are the top three:

    1. Slow down

    Some growers elect to use their existing sprayer setup, but they slow down to get more volume on per hectare. For example, if the grower normally applies 500 L/ha (53.4 gpa) driving at 5 km/h (3.1 mph) they would have to drive 1.25 km/h (0.78 mph) to achieve the 2,000 L/ha some labels require. If the sprayer tank held 1,500 litres (~400 US gallons) that would mean doing 0.75 hectares (1.9 acres) to a tank compared to the normal 3 hectares (7.5 acres). That would be four times as long, without considering the time for the extra refills.

    Alternately, but related to slowing down, is double-pass spraying. In this case the tank is mixed at half-rate and the operator makes a pass through the field. Then, a second half-rate tank is applied immediately afterwards, ideally driving from the opposite direction. This effectively gives a full rate of product in a higher volume of water.

    2. Re-nozzle

    When slowing down is not enough (or not an option), some growers elect to re-nozzle. It may be tempting to increase the operating pressure to increase output on existing nozzles, but that makes finer droplets which tend to drift off target. The largest hollow-cone nozzles will only emit ~870 L/ha at 5.0 km/h (93 gpa at 3.1 mph) and that’s at 125 psi, which many trailed sprayers cannot manage. Further, many labels indicate a need for Coarse droplets in a drench, and hollow cones cannot produce such large droplets.

    There are a limited number of flat fan nozzles that can achieve sufficiently high rates, and even then they must be used at slightly slower travel speeds. For example, the TeeJet AI11008 used at 70 psi will apply 145 gpa (~ 1,350 L/ha) with a Very Coarse spray quality at 4 mph (6.4 km/h). Driving slower can rise those volumes considerably. Alternately, streamer nozzles (e.g. TeeJet’s 5 or 7 hole StreamJets) require lower pressures (up to 60 psi) to emit as much as 2,310 L/ha at 5.0 km/h (247 gpa at 3.1 mph). The grower can maintain their travel speed, but will still have to refill more often.

    3. “Wash In” the spray

    Still another choice is to apply the product using the existing sprayer set-up, using a typical carrier volume, just prior to a rain event or sprinkler (not drip line) irrigation. For example, if the grower normally applies 500 L/ha (53.5 gpa), they would continue to do so. If the grower is relying on rain to wash the product in, it should be sufficient precipitation to move the product to the desired soil depth. Where sprinklers are an option, this can be controlled, and the depth of infiltration tested with a soil probe. Washing in the spray should take place as soon after application as possible to ensure the product is distributed evenly into the soil.

    Thanks to Pam Fisher, former OMAFRA Berry Crop Specialist, and Anne Verhallen, former OMAFRA Soil Management Specialist, for their contributions to this article.

  • Rotary-Wing Drone Spray Coverage and Drift in Field Corn

    Rotary-Wing Drone Spray Coverage and Drift in Field Corn

    This work was performed with Mark Ledebuhr (Application Insight LLC.), Adrian Rivard (Drone Spray Canada) and Adam Pfeffer (Bayer Crop Science – funding partner). Amy Shi is gratefully acknowledged for her assistance with statistical analysis.

    Introduction

    In June 2017, Transport Canada cleared the general use of drones. In 2018, Health Canada clarified that the use of Remote Piloted Aircraft Systems (RPAS) for pesticide application is not permitted under the Pest Control Products Act without sufficient data to characterize any associated risk. Currently, there are no liquid pest control products registered for application by drone in Canada.

    Stakeholders want to use drones to apply pest control products in Canada. To that end, several research trials have been approved by Health Canada. However, multi-rotor drones represent a unique application technology more akin to air-assisted ground sprayers than manned aircraft. As such, conventional models for drift, exposure and efficacy may not apply. Fundamental questions surrounding the utility of drones must be addressed before efficacy and residue can be considered in any relevant context.

    Research and user experience has identified, and is beginning to understand the relative influence of, external factors such as crop morphology, planting architecture, topography, and environmental conditions. Considered with the product mode of action, these factors inform operational settings such as altitude, travel speed, nozzle choice, and application volume to optimize applications. This collective “Use Case” depends on drone design, which is highly variable and rapidly evolving.

    Having performed preliminary work characterizing effective swath width, and recognizing its popularity in North America, we used DJI’s Agras T10 in this study. Our objective was to evaluate fungicide efficacy on Northern Corn Leaf Blight, Tar Spot, Grey Spot and Common Rust in field corn, as applied using the T10. Drift and coverage would be characterized to provide context for the efficacy analysis, but also to develop data to inform best practices and possibly regulatory decisions surrounding risk. Aspects of the study would be repeated using conventional ground sprayer technologies to form a basis for comparison.

    Objectives

    1. Quantify spray coverage in field corn at three canopy depths, on adaxial and abaxial surfaces, as recovered tracer dye (indexed to % of applied rate ac-1), area covered (%) and deposit density (deposits cm-2).
    2. Quantify drift as recovered tracer dye (indexed to % applied rate ac-1) collected using the horizontal flux method up to eight meters high on the immediate downwind edge of the application.
    3. Evaluate the fungicide efficacy, applied using the T10, at 2 and 5 gpa as compared to a conventional overhead broadcast treatment at 16.7 gpa.

    Material and Methods

    Design

    Trials were conducted between July and August of 2022 in three Ontario corn fields. The locations, the application methods and data collected are detailed in Table 1.

    FieldLocationCorn VarietyApplication MethodRate (gpa)Data Collected
    1Jaffa (42°45’56.6″N 81°02’06.5″W)DKC45-65RIBAgras T102 and 5Drift, Coverage, Efficacy
    Overhead Broadcast16.7Coverage, Efficacy
    2Fingal (42°42’17.9″N 81°15’15.3″W)DKC49-09RIBAgras T102 and 5Drift, Coverage, Efficacy
    Overhead Broadcast16.7Efficacy
    3Port Rowan
    (42°35’53.6″N 80°30’43.2″W)
    P0720AMDirected (Drop hoses)20Coverage
    Table 1 – Trial sites by application method and data collected

    Treatments were arranged in a randomized complete block design (Figure 1). Corn was planted on 30″ centres, with about 6” in-row spacing between stalks. We targeted spray for the R1 stage of development (approx. 8’ high). Fields 1 and 2 each hosted two replicated treatments of 2 gpa, 5 gpa, and 16.7 gpa, as well as two unsprayed checks. In field 1, blocks were 60’ (24 rows) wide by 1,150’ long for the T10, and 120’ (48 rows wide) by 1,150’ long for the broadcast field sprayers. A single, 120’ swath was applied using the field sprayers, and four 10’ (4 row) swaths were required to spray the centre 40’ (16 rows) of corn using the T10. This was based on a 10’ effective swath width determined in previous research. Field 2 had a similar layout but was 1,820’ long.

    Figure 1- Sample experimental layout for Field 2. In this example, horizontal flux collectors are positioned 3’ downwind to intercept any off-target drift from the edge of the adjacent 2 gpa treated area.

    Coverage Analysis

    To account for variability, each treatment block was subdivided into two regions, each containing an array of nine spray collectors. Each spray collector (Figure 2) consisted of a vertical, 8’ pole in-row between corn plants. Samplers were attached at three depths to span the silking region: Top: 1.5’-2’ below the tassel. Bottom: 1.5’-2’ from the ground. Middle: halfway between them. Samplers were parallel with the ground to ensure the highest degree of spray interception. On one side, two 1”x3” water sensitive papers (WSP; Innoquest Inc.) were clipped back-to-back with a sensitive side positioned up (adaxial) and facing down (abaxial). The other clip held two 4” square sheets of Mylar in the same orientation. Sampler type was alternated vertically (e.g. Mylar – WSP – Mylar or WSP – Mylar – WSP).

    Figure 2- Spray collectors temporarily loaded with WSP and Mylar samplers. These were held above the tassels as they were carried to the collection sites in each block. Three clips were positioned per pole, alternating Mylar and WSP samplers on each side, on two arrays of nine poles, as previously described.

    This study used 864 WSP and 864 Mylar samplers for the RPAS treatments, and 162 WSP for the overhead broadcast and directed applications. Following the application, samplers were retrieved as soon as they were dry enough to handle (about 30 minutes) and individually placed into pre-labeled sealable plastic bags, each uniquely coded to the exact position and orientation of the collector.

    Operational Use Cases

    • 5 gpa: DJI Agras T10 was operated at 3.3 m/s, 2 m above tassels. TeeJet 11002 AIXR nozzles equipped with 50 mesh filters were operated at 70 psi.
    • 2 gpa: DJI Agras T10 was operated at 7.0 m/s, 2 m above tassels. TeeJet 11002 AIXR nozzles equipped with 50 mesh filters were operated at 45 psi.
    • 16.7 gpa: Overhead broadcast condition. Field 1 ran a John Deere 4038R operated at approx. 10 mph with TeeJet XR11006 nozzles on 20” spacing. Pulse width modulation (ExactApply) was engaged. Field 2 ran a New Holland 345 front-mounted boom sprayer with TeeJet XR11006 nozzles on 20” spacing.
    • 20 gpa: Directed condition. John Deere R4038 operated at approx. 4.5 mph with Beluga drop hoses suspended on 30” centres to correspond with alley spacing. Two nozzle bodies were positioned 15″ apart equipped with Greenleaf Spray Max 110015 nozzles to span the silking area.

    Drift Analysis

    Three free-standing 26’ (8 m) horizontal flux collectors were positioned in the corn field approximately 3’, or 1.5 rows from the downwind edge of the spray plot downwind of the area treated by drone (Figure 3). The sampling poles were positioned about 30’ apart parallel to the treatment block. Sterilized, 1.8 mm braided polyethylene collector line was run up the poles on pulleys just prior to application. Following applications, the line was collected in 1 m lengths into sealed bags.

    The assumption was that by placing the horizontal flux samplers as close to the “zero” downwind edge position as possible, nearly the entire off-swath movement of drift would be captured. A compromise of placing the samplers in the middle of the first row past the downwind swath edge was made due to the scale of the sample and the relative low swath precision of the drone. Placing the samplers closer to the zero downwind line was deemed to be too high a risk of inadvertently sampling in-swath.

    Figure 3- Moving horizontal flux poles into the field prior to positioning them for trials. String collectors were run up the poles just before spray application and retrieved immediately afterwards.

    Spray Solution (Formulated Product plus Tracer)

    Fungicide was applied at field rates (8 oz/ac or 586 mL/ha). The field sprayer applied this at 16.7 gpa. The drone applied it at 2 or 5 gpa but also included tracer solution at 0.2% (20 ml/10L solution) vol./vol. of a 20% mass/mass solution of PTSA in dH2O. PTSA residue data assumes 100% recovery and 0% degradation of the tracer. Tests of PTSA with fungicide prior to the study showed no physical antagonism and >98% tracer recovery. Prior testing of PTSA showed an acceptable 1-2% solar degradation in the timeframe required to collect samplers. Tank samples were drawn from the drone at the beginning and end of each trial and used to confirm tank concentration and to establish fluorescence curves.

    Weather Conditions

    Weather data was collected using a Kestrel 3550AG weather meter (Kestrel Instruments) in a vane mount positioned 1 m above the tassel (approximately 1 m below drone altitude). Data was logged every 5 seconds. Issues with data loss required us to supplement local data with Field Level Weather Summary data (Table 2).

    Date (2022)FieldVol. (gpa)Avg. Temp. (°C)Avg. Windspeed (km/h)Start TimeDuration (min.)
    Jul 2515*22.36.213:0035
    Jul 251521.47.518:4535
    Jul 26116.718.85.410:0045
    Jul 261223.97.715:3025
    Jul 2925**n/a16.411:0035
    Jul 2922***23.621.014:0025
    Aug 12320****25.46.313:3015
    Table 2- Date, location, and weather conditions for each treatment
    *Trial pass over spray collectors only – no horizontal flux collectors employed.
    **All bottom-level water sensitive paper samplers spoiled by high humidity. Wind changeable and horizontal flux poles moved 2x before application to orient downwind.
    ***Noted flocculation in tank samples likely from rainfastness adjuvant. Did not affect analysis.
    ****Coverage data from a single array of nine spray collectors with water sensitive paper samplers.

    Results

    Statistics

    The % applied rate ac-1, % area covered, and deposits cm-2 were subjected to analysis of variance using SAS® OnDemand for Academics PROC GLM. When a significant treatment effect was found, means were compared using Tukey’s honest significant difference test (HSD) at p=0.05.

    Data Collation

    Each spray collector was a vertical structure that supported Mylar samplers at three depths. Each depth held two samplers oriented abaxially or adaxially, in parallel with the ground. When discussing the amount of PTSA recovered by sampler depth or by sampler orientation, the % applied rate ac-1 of each of the nine related samplers were averaged within each array (n=2 arrays per block times two replicates equal n=4 per treatment).

    When considered from above, the six Mylar samplers are vertical cross-sections of the same area of ground. Therefore, the % applied rate ac-1 from each sampler was added to represent the total mass of tracer intercepted per collector. When these nine sub-samples are averaged, we arrive at the average % applied rate ac-1 per array.

    Similarly, the % applied rate ac-1 from each 1 m length of string on a horizontal flux collector could be averaged across collectors by relative position to explore drift by height (n=3 poles per block times two replicates equal n=6 per treatment). Alternately, the total PTSA recovered per pole could be calculated (n=3 poles per block times two replicates equal n=6 per treatment). This interpretation allowed us to perform a mass balance accounting of residue in-canopy and as drift compared to the known applied rate ac-1.

    It was not possible to collate the data in this fashion for the WSP because it was not possible to index % area or deposits cm-2 on a 1”x3” area to a theoretical maximum. Therefore, we averaged the nine samplers within an array relative to their position and orientation (n=2 arrays per block times two replicates equal n=4 per treatment) or averaged the six samplers per collector prior to averaging all collectors in an array (n=2 arrays per block times two replicates equal n=4 per treatment).

    RPAS Coverage – Mylar Samplers

    There is a negative linear relationship (r2=0.997) between the depth of the sampler and the average % applied rate ac-1 (Table 3). The deeper the sampler, the less tracer recovered. The sum of the average % applied rate ac-1 at each depth was 17.7% of known rate applied rate ac-1.

    Sampler DepthAvg. % Applied Rate ac-1Significance
    Top9.6A
    Middle5.7B
    Bottom2.4C
    Total:17.7
    Table 3- The depth of the sampler had a significant effect on the overall average amount of PTSA recovered.

    The orientation of the sampler significantly affected the overall average amount of tracer recovered (Table 4). The abaxial surfaces intercepted an average 11.1 % applied rate ac-1 less (a 97% difference) than adaxial surfaces. Note: When Mylar was retrieved a few had physically shifted, potentially exposing the back side of abaxial collectors to primary deposition from above. Therefore, it is assumed that the actual deposit is lower than reported here.

    Sampler OrientationAvg. % Applied Rate ac-1Significance
    Adaxial11.4A
    Abaxial0.3B
    Table 4- The orientation of the sampler had a significant effect on the overall average amount of PTSA recovered.

    When we separate the data to focus on the volume applied, we see volume had a significant impact on the amount of tracer recovered (Table 5). The average % applied rate ac-1 was 2.1% less (a 58% difference) in the 2 gpa condition compared to the 5 gpa condition.

    FieldAvg. % Applied Rate ac-1Significance
    17.1A
    24.6B
    Table 5- The field location had a significant impact on the average amount of PTSA recovered.

    When we isolate the volume applied by field, the 2 gpa treatment resulted in less coverage in field 2 (average 1.4 % applied rate ac-1 or 28% less) and significantly for the 5 gpa treatment (average 3.6 % applied rate ac-1 or 41% less: Table 6).

    DateFieldVolume (gpa)Avg. % Applied Rate ac-1Significance
    Jul 25159.2A
    Jul 26125.0B
    Jul 29255.6C
    Jul 29223.6B
    Table 6- The average amount of PTSA recovered by date and location show lower overall recovery in Field 2.

    When sampler depth is included in the field analysis (Table 7), we see similar deposition patterns; a negative linear relationship between coverage and canopy depth in all treatments save the 5 gpa treatment in field 2. Closer inspection confirms a reduction in coverage for the 2 gpa condition in field 2 versus field 1, and a significant reduction for the 5 gpa condition in field 2 versus field 1.

    Sampler DepthField 1 – Jul 25: 5 gpa.
    Avg. % Applied Rate ac-1 (Sig.)
    Field 1 – Jul 26: 2 gpa.
    Avg. % Applied Rate ac-1 (Sig.)
    Field 2 – Jul 25: 5 gpa.
    Avg. % Applied Rate ac-1 (Sig.)
    Field 2 – Jul 29: 2 gpa.
    Avg. % Applied Rate ac-1 (Sig.)
    Top15.2 (A)8.3 (A)8.0 (A)6.7 (A)
    Middle9.1 (B)4.7 (B)6.1 (AB)2.9 (B)
    Bottom3.5 (B)1.9 (C)2.6 (B)1.5 (B)
    Total:27.814.916.711.1
    Table 7- The average residue recovered by date, location and sampler depth is significantly less in the 5 gpa condition in field 2 and does not distribute linearly by sampler depth.

    RPAS Drift – Horizontal Flux

    Overall, the volume applied had a significant impact on drift, where the 2 gpa treatment resulted in an average increase of 1.6 % applied rate ac-1 (44% difference: Table 8) versus the 5 gpa treatment.

    Volume Applied (gpa)Avg. % Applied Rate ac-1Significance
    23.6A
    52.0B
    Table 8- The volume applied had a significant impact on the amount of the PTSA recovered.

    As with the Mylar samplers, there was a “field effect” where the field had a statistically significant impact on the amount of tracer recovered (Table 9). However, unlike the Mylar samplers in the crop, more tracer was recovered in field 2 (average increase of 3.2 applied rate ac-1 or a 67% difference) than in field 1.

    FieldAvg. % Applied Rate ac-1Significance
    11.4A
    24.2B
    Table 9- The field location had a significant impact on the amount of PTSA recovered.

    The pattern of deposition by height was similar across all treatments. For context, note that the first 2.5-3 m of string were within the corn canopy and drone altitude was approximately 5 m off the ground (2 m over the tassels) per Figure 4 and 5. The differences were only statistically significant in field 2 (Table 10) where an average 33% applied rate ac-1 was intercepted compared to 11% in field 1.

    Figure 4- Average PTSA recovered (% applied rate ac-1) by height and field.
    Figure 5- Average PTSA recovered (% applied rate ac-1) by height and volume applied.
    Height
    (1m segment in m from ground)
    Field 1:
    Avg. % Applied Rate ac-1
    Sig.Field 2:
    Avg. % Applied Rate ac-1
    Sig.
    80.7A1.5C
    73.2A3.6BC
    63.3A8.8A
    52.7A9.9A
    40.7A4.9AB
    30.4A2.2BC
    20.1A1.8C
    10.1A0.7C
    Total:11.233.3
    Table 10- The average amount of PTSA recovered by height for field 1 and field 2.

    The volume applied had a significant effect on the total PTSA tracer detected in both fields, with an average 4.4% applied rate ac-1 more (a 59% difference) recovered in the 2 gpa treatment (Table 11 and Figure 5). Separated by fields, the 5 gpa treatment had an average 1.4% % applied rate ac-1 more (a 77% difference) in field 2 and the 2 gpa treatment had an average 2.8% % applied rate ac-1 more (a 76% difference) in field 2.

    Volume Applied (gpa)Field 1:
    Avg. % Applied Rate ac-1
    Sig.Field 2:
    Avg. % Applied Rate ac-1
    Sig.
    22.2A5.0A
    50.7B2.1B
    Table 11- The volume applied had a significant impact on the amount of PTSA recovered.

    Mass Balance Accounting

    It is never possible to entirely “close mass” in spray studies because there are other surfaces (e.g. leaves) within the vertical profile that intercept spray, as well as off-swath deposition and the ground itself (not measured in this study). Nevertheless, the exercise does allow us to estimate and compare how much spray was captured and how much remains unaccounted for (Table 12). We see that the 2 gpa treatment in field 1 had the highest unaccounted-for fraction, and on average we were able to account for an average 53% of the applied rate ac-1 in this study.

    Field
    (Volume in gpa)
    Coverage:
    Avg % Applied Rate ac-1
    (A)
    Drift:
    Avg % Applied Rate ac-1
    (B)
    Total % Detected
    (A+B)
    Unaccounted Fraction
    [100-(A+B)]
    1 (5)5155644
    1 (2)26.51743.556.5
    2 (5)30245446
    2 (5)19.54059.540.5
    Table 12- Closing mass using % PTSA detected on in-canopy samplers and on drift collectors.

    RPAS and ground rig coverage – Water Sensitive Paper

    The depth of the sampler had a significant effect on the overall average % area covered at all depths (Table 13). However, there was no significant difference at the two lower depths for deposit density (Table 14). In both cases, the negative linear relationship between coverage and sampler depth corresponds closely to the PTSA recovered on the Mylar samplers (see Table 3).

    Sampler DepthAvg. Coverage (% Area)Significance
    Top2.80A
    Middle1.28B
    Bottom0.62C
    Table 13- Overall average % coverage by sampler depth.
    Sampler DepthAvg. Coverage (Deposits cm-2)Significance
    Top44.5A
    Middle17.9B
    Bottom7.2C
    Table 14- Overall average deposit density by sampler depth.

    The sampler orientation had a significant effect on both overall average % area covered (Table 15) and deposits cm‑2 (Table 16).

    Sampler OrientationAvg. Coverage (% Area)Significance
    Adaxial3.03A
    Abaxial0.12B
    Table 15- The orientation of the sampler had a significant effect on the average % area covered.
    Sampler OrientationAvg. Coverage (Deposits cm-2)Significance
    Adaxial43.5A
    Abaxial3.1B
    Table 16- The orientation of the sampler had a significant effect on the average deposit density.

    The treatment had a significant effect on the overall % coverage (Table 17) with the overhead broadcast condition covering an average 3.31% more sampler surface (a 60% difference) compared to the next highest treatment value. The directed application delivered a significantly higher 67 deposits cm-2 (a 72% difference) compared to the next highest treatment value (Table 18).

    Treatment (gpa)Avg. Coverage (% Area)Significance
    Broadcast (16.7)5.91A
    Directed (20)2.32B
    Drone (5)1.34BC
    Drone (2)0.55C
    Table 17- Overall average % coverage by treatment.
    Treatment (gpa)Avg. Coverage (Deposits cm-2)Significance
    Broadcast (16.7)92.6A
    Directed (20)25.8B
    Drone (5)22.9B
    Drone (2)5.9B
    Table 18- Overall average deposit density by treatment.

    When we increase resolution to include sampler orientation, we see high standard errors typical of the variability inherent to spray coverage analysis (Figures 6 and 7). The broadcast treatment had the highest average adaxial % area coverage and the second highest average deposit density. The directed treatment had the second highest average adaxial % area coverage and the highest average deposit density but had the highest overall average coverage on the abaxial samplers. RPAS coverage on all samplers was lowest overall and was relative to the volumes applied.

    Figure 6- Coverage (% area) by treatment, sampler depth and orientation.
    Figure 7- Coverage (Deposits cm-2) by treatment, sampler depth and orientation.

    Focusing on RPAS treatments, the orientation of the sampler significantly affected coverage (Tables 19 and 20).

    Sampler OrientationAvg. Coverage (% Area)Sig.Avg. Coverage (Deposits cm-2)Sig.
    Adaxial1.1A11.6A
    Abaxial0.0B0.4B
    Table 19- RPAS (2 gpa) coverage by sampler orientation.
    Sampler OrientationAvg. Coverage (% Area)Sig.Avg. Coverage (Deposits cm-2)Sig.
    Adaxial2.5A47.3A
    Abaxial0.2B7.5B
    Table 20- RPAS (5 gpa) coverage by sampler orientation

    Continuing to focus on the RPAS treatments, the depth of the sampler had a significant effect on overall average coverage at both 2 gpa (Table 21) and 5 gpa (Table 22). Just as with the average % applied rate ac-1 (included here for comparison), the overall average coverage on the top adaxial sampler was significantly higher than the other two depths for % area covered and deposits cm-2.

    Sampler DepthAvg. Coverage
    (% Area)
    Sig.Avg. Coverage
    (Deposits cm-2)
    Sig.Avg.
    % Applied Rate ac-1
    Sig.
    Top1.2A12.8A7.5A
    Middle0.4B3.9B3.8B
    Bottom0.1B1.3B1.7B
    Table 21- Coverage on the top sampler was significantly different than other depths at 2 gpa.
    Sampler DepthAvg. Coverage
    (% Area)
    Sig.Avg. Coverage
    (Deposits cm-2)
    Sig.Avg.
    % Applied Rate ac-1
    Sig.
    Top2.1A48.3A9.2A
    Middle1.1B17.6B5.8B
    Bottom0.9B16.4B2.3B
    Table 22- Coverage on the top sampler was significantly different than other depths at 5 gpa.

    Comparing data from WSP to Mylar Samplers

    There was a correlation between the % area coverage detected using WSP and the tracer recovered from the Mylar samplers. Deposit density provides valuable information about the distribution of spray over the target surface but does not always correlate with % area covered, and it is therefore omitted from this comparison. When we plot the average % area covered from the adaxial WSP against the average % applied rate ac-1 from the Mylar samplers, we see the same near-linear pattern of decay with depth (Figure 8).

    Figure 8- Average coverage from adaxial samplers plotted by depth and volume applied show similar coverage patterns.

    If we assume each top, adaxial sampler (irrespective of sampler material) represents the highest degree of coverage, we can assign it a value of 100% and index the data to this value. This allows us to visualize and compare the two sampler types directly (Figure 9) and illustrates similar relative coverage, but perhaps a greater rate of decay for the WSP.

    Figure 9- Average coverage from adaxial samplers plotted by depth and volume applied show similar coverage patterns. Normalized to top sampler.

    Net Revenue and Disease Pressure

    Crops were harvested at the R4 stage of development. There was no disease pressure detected in any field and no clear impact of application method on net revenue (Figure 10). Results based on the following formula: (CAD $/ac) = (Seed Yield × Corn Sale Price) – Drying Cost. No conclusions regarding efficacy can be drawn from this data.

    Figure 10- Net Revenue (CAD $/ac) by field and treatment.

    Key Observations

    1. Water Sensitive Paper (WSP) measurements of percent area covered (% area) and deposit density (deposits cm-2), and Mylar samplers measuring mass deposit (% applied rate ac-1), revealed similar coverage patterns, making both samplers viable methods for RPAS coverage analysis. These are complimentary methods that reveal different aspects of coverage. When possible, they should be used simultaneously to produce a more complete analysis.
    2. RPAS and conventional overhead broadcast applications produced similar deposition patterns in the corn canopy: A negative linear relationship between coverage and adaxial sampler depth was observed for most treatments (r2=0.997) and abaxial coverage was very low or more often, nonexistent. Further, overall coverage shared a direct relationship with volume for RPAS and conventional overhead broadcast applications.
    3. Directed applications in this study employed a finer spray quality, released laterally from within the canopy. This produced a different coverage pattern than the RPAS and overhead broadcast applications. Per WSP, this treatment resulted in the highest overall deposit density and was the only treatment to produce significant deposition on abaxial surfaces.
    4. For RPAS, spray coverage was significantly reduced by -58% (based on avg. applied rate ac-1), by -59% (based on avg. % covered) and by -74% (based on avg. deposits cm-2) and drift was significantly increased by +73% for the 2 gpa treatments versus the 5 gpa. We attribute this primarily to drone travel speed, which increased from 3.3 m/s at 5 gpa to 7 m/s at 2 gpa. For context, and with certain exceptions, travel speed shares a negative relationship with spray coverage and a direct relationship with drift in airblast and field sprayer applications.
    5. There was a “field effect” where field 2 had lower overall RPAS coverage for both 2 and 5 gpa treatments. Compared to field 1, by -28% for the 2 gpa treatment, and by -41% for 5 gpa. Average drift increased by +76% for 2 gpa and by +77% for 5 gpa. We attribute this to the significantly higher wind conditions in field 2.
    6. Given the lack of disease pressure in the two fields, and the lack of any significant difference in revenue by treatment within each field, efficacy is inconclusive. This study represented only two of eight fields in a larger RPAS efficacy trial where five locations had disease pressure high enough to rate. Preliminary results suggest that Tar Spot control from a 5 gpa drone application may be comparable to that of a 16.7 gpa overhead broadcast application from a field sprayer (data not shown).

    Summary

    Drone and conventional overhead broadcast treatments deposited spray in a similar pattern (a negative linear relationship with canopy depth and very low or no abaxial coverage), irrespective of the method used to analyze coverage. RPAS produced significantly lower coverage than the conventional overhead broadcast treatment, which is attributed primarily to the low volumes employed, per the direct relationship between volume applied and overall coverage (up to some point of diminishing return). High ambient windspeed significantly increased drift in both the 2 and 5 gpa conditions and reduced spray coverage. High travel speeds (required to apply 2 gpa) likely contributed to the significantly increased drift and reduced coverage in that treatment versus 5 gpa. For the use cases explored in this study, low volumes and high travel speeds are not advisable for RPAS, particularly in high wind conditions. Future work separating the travel speed and ambient wind speed variables would clarify their relative influence on RPAS drift and coverage.

    This video presentation is covers the highlights of the study. And disregard the verbal slip-up: we didn’t travel 110 mph.

  • Calibrating a Plot Sprayer for Airblast Crops

    Calibrating a Plot Sprayer for Airblast Crops

    The calibration of handheld plot sprayers is an important part of agricultural research, and this article already covers all the bases… as long as you are spraying broadacre or row crops. But what happens when you are trying to emulate an airblast sprayer and treating a tree, bush, cane or vine?

    The key difference is that spraying a two dimensional area requires the operator to pass the boom over the target at a uniform height and pace to achieve consistent coverage. But, a three-dimensional target requires the operator to circle the target, or spray from both sides, until it has received the required dose (or volume).

    In order to scale down a typical airblast carrier volume for small plot work, we need to know three things:

    1. The area you wish to treat (e.g. bush, grape panel, tree, etc.), including it’s share of the alley (in m2).
    2. The emission rate from the calibrated plot sprayer (in US gal./min.)
    3. The airblast carrier volume you wish to scale down (e.g. L/ha).

    The illustration below shows two options for calculating the treated area. Option A requires you to measure from the outermost edges of the canopy (imagine if the canopy was wet and dripping – the dripline is that outermost point). It is less consistent than the preferred Option B, where the area is determined from row centres and planting distance.

    Two options for scaling down an airblast carrier volume for small plot work. Both produce the same treated area, but Option B is the preferred method.
    Use the average planting distance and row spacing in metres. For a panel of grapes, use the centre of each panel as the planting distance.

    If you are using a CO2 powered hand wand (preferred over a manual pump) with one or more hydraulic nozzles, then you can calibrate it using the methods in this article. There are battery-powered options from Jacto and Petra Tools, the latter offering a battery powered ULV system as well. Makita also has a battery entry (image below). However, if you are using a backpack mistblower, which better approximates an airblast sprayer compared to a hydraulic hand boom (see this article), it requires a different approach. Plus, you get to look like a Ghostbuster, which is a win in my book.

    PM001GL201 – 40V max XGT Brushless Cordless 15L Backpack Mist Blower (8.0Ah x2 Kit)

    Follow along in the following images as we explore how to calibrate a backpack step by step:

    When transporting a mistblower, use a loop of nylon cord to secure the boom in an upright position.
    For calibration, fill the completely empty sprayer with a known volume of water. If the boom is gravity-fed, be sure the feed valve is closed so the water doesn’t run out of the boom.
    With the sprayer on the ground, brace it with your foot. Step on the metal frame, not the motor housing or tank. Follow the operating instructions to pull start the motor.
    Being cautious of the hot exhaust, set the sprayer on a tailgate, or other elevated surface to facilitate strapping it on.

    Be aware that most mistblowers use gravity to feed the spray mix from the tank to the boom. A pressure pump kit is recommended for applications where the spray tube is held upward more than 30 degrees to maintain a consistent discharge rate. A hip belt is also recommended to reduce fatigue. Examples are shown below are for Stihl-brand sprayers. Some may or may not require the pump (e.g. Tomahawk) but they are primarily intended for mosquito control and in that case a consistent rate over a vertical plane may not be as important.

    If your sprayer does not have a pump kit, pointing the boom upward will cause spray to slow or even stop. This greatly diminishes your ability to reach high targets and achieve consistent coverage. In this case, attach the deflector (which comes with the sprayer) before proceeding with the calibration.

    Deflectors angle the spray upwards without having to lift the boom. This is easier on your shoulder and keeps the rate consistent.

    Set the flow rate to the preferred setting (usually a dial at the end of the boom), and using a stopwatch, time how long it takes to spray the entire volume. Be sure to move the boom exactly as you would when spraying the target, either side-to-side or up-and-down, to capture possible rate changes from the gravity feed. Convert the output to US gal./min.

    When timing output, move the boom as you would when spraying the target.

    Alternately, some people will stand on a bathroom scale with the backpack full. Then get off and spray for a period of time. Then get back on the scale. One millilitre of water weighs one gram, so you can calculate the flow from the weight difference.

    Now you know the area and the emission rate. You should have a target carrier volume in mind (e.g. L/ha). Using the following example, let’s determine how long you need to spray the target:

    A sample calibration.

    In this example, an ideal airblast Carrier Volume [C] for the orchard is 400 L/ha. We want to scale this down to determine the Volume for Treated Area [V]. First, divide [C] by 100 to convert it to 40 mL/m2. Then, because in Canada our nozzles are in US units, we do an ugly conversion: Since 1 mL = 0.000264 US gallons, [C] becomes 0.0106 US gal./m2.

    The Treated Area [A] measures 3.5 m by 2 m = 7 m2.

    The Emission Rate [R] is the rate the plot sprayer sprays. While we prefer using a mistblower, many still use a hand wand with no air assist. In this case let’s suppose we are using a hand wand with two 8002 flat fan nozzles operating at 40 psi. According to our calibration, we confirm it sprays 0.4 US gal./min.

    • [C](US gal./m2) × [A](m2) = [V] (US gal.)
    • 0.0106 US gal./m2 × 7 m2 = 0.074 US gal.

    We know we want to spray the target with 0.074 US gal., and we also know [R] which says our boom emits 0.4 US gal./min. We convert this to seconds by dividing by 60, so [R] = 0.0067 US gal./sec. From this we can calculate how long [T] we must spray the target.

    • [V](US gal.) / [R](US gal./sec.) = [T](seconds).
    • 0.074 US gal. / 0.0067 US gal./sec. = approximately 11.0 seconds.

    So, we know that to spray the target with an equivalent 400 L/ha, we must achieve consistent coverage from all sides by spraying it for a total of 11 seconds. Pro tip: Always mix a little more spray volume than you will need to account for priming.

    This is only one way to calibrate a backpack sprayer for spot spraying. If it’s isn’t quite what you need, check out these resources:

    1. Calibrating a Knapsack Sprayer (www.weedfree.co.uk – 2008)
    2. Don’t Overlook Backpack Sprayers (John Grande, Rutgers)
    3. Hand Sprayer Calibration Steps Worksheet (Bob Wolf, Kansas State University – 2010)
    4. Sprayer Calibration Using the 1/128th Method for Motorized Backpack Mist Sprayer Systems (Jensen Uyeda et al., University of Hawai’i – 2015)
    Pro Tip: To maintain a consistent boom height without a wheel, coil a measured length of wire from a plot marker flag to guide you.

  • Airblast Nozzles – Distributing Flow

    Airblast Nozzles – Distributing Flow

    There’s a certain deer-in-headlights expression that creeps onto a sprayer operator’s face when we discuss nozzle selection. We sympathize with our field sprayer clients given the variety of brands, styles, flow rates and spray qualities they must choose from. And PWM has made the process even more complex. However, airblast operators face an additional challenge; Unlike horizontal booms, vertical booms often distribute the flow unevenly to reflect relative differences in the distance-to-target and the density of the corresponding portion of target canopy. We discuss the broader, iterative process of nozzling an airblast boom here, but in this article we focus on the topic of flow distribution.

    An overwhelmed operator trying to nozzle a boom.

    The question of “which rate goes where” is still debated. It’s led to diagnostic devices called Vertical Patternators which show the profile of the spray. Operators can use these to visualize their distribution… but they are few and far between. For the rest of us, deciding on the best distribution begins with understanding how the practice evolved.

    The AAMS vertical patternator. The mast moves back and forth across the swath of a parked sprayer. Each black collector intercepts the spray at different heights. The fractions collect in the tubes at the bottom to show relative volume.
    An OMAFRA-built vertical patternator. The sprayer parks in front of the screens, which intercept spray. It’s collected in troughs and runs into columns that show relative volume.

    1950s

    In the 1950s, the mantra was to blow as much as you could, as hard as you could, and hope something stuck. At the time, John Bean promoted a method called “The 70% Rule” whereby operators used full-cone, high volume disc-core nozzles to emit the vast majority of the spray from the top boom positions. John Bean provided a slide-rule calculator to help operators configure booms to align the top nozzles with the deepest, densest portion of the 20-25 foot standard trees they were trying to protect. Back then, most airblast sprayers were engine-driven low-profile radial monsters capable of blowing to the tops of those trees. The practice persisted into the 60s and was encouraged by Cornell University (Brann, J.L. Jr. 1965. Factors affecting the thoroughness of spray application. N.Y. State. Arg. Exp. Sta. J. paper no. 1429).

    The profile of the spray would have looked something like the following graph:

    1970s

    In the 70s, extension specialists began advising operators to tailor the distribution to match the orchard spacing, tree architecture, canopy density and weather conditions. we reached deep into our archives for the Ontario Ministry of Agriculture and Food’s 1976 publication entitled “Orchard Sprayers” to see what we used to tell airblast operators.

    Here’s a synopsis of what was advised:

    1. Choose a tree size and shape that is typical of your orchard and park the sprayer at the normal spraying distance from it.
    2. Find one or two middle nozzle position(s) and air deflector or vane settings that direct the spray up through the top-inside of the tree. This is called the “middle volume zone”.
    3. Find rates that will give a large output in this middle volume zone, and smaller outputs for positions above and below.
    4. The total output must still add up to the target volume.

    It seemed operators were getting away from high rates in the top positions and instead shifting the distribution to match the canopy shape and density. If we were to follow these recommendations, the spray profile would look something like this:

    This begins to resemble advise found in Agriculture Canada’s 1977 publication entitled “Air-Blast Orchard Sprayers – A Operation and Maintenance Manual“. Here we find the “2/3 boom rule” as the authors state: “To ensure good distribution through the trees, about two-thirds of the spray should be emitted from the upper half of the manifold.”

    1980s

    Operators followed this approach well into the 80s, as they endeavored to aim the majority of the spray into the densest part of the canopy. Many can relate to the following illustration that divides the boom. The fractions represent the portion of the available boom. The percentages indicate the relative volume. Of course, it matters how large and how far away the target is for either the 2/3-boom or 70% rule to make sense (the middle volume zone is shown receiving 65-70% in the silhouette).

    1990s-2000s

    The 2/3 or 70% rules still work for standard nut and citrus trees, and perhaps for large cherry trees, but pome and tender fruit orchard architecture is densifying. In the 90s and 00s we started transitioning from semi-dwarf into trellised, high density orchards. In 2005, Ohio’s Dr. Heping Zhu et al., found that a high density orchard is effectively sprayed by the same rate in each nozzle position. They wrote: “[Historical] recommendations are to use a larger nozzle at the top of each side, with the capacity of the top nozzle at least three times greater than other individual nozzles. However, results in this study with three different spray techniques showed that spray deposit was uniform across the tree canopy from top to bottom with the equal capacity nozzles on the air blast sprayer.”

    What a pleasant surprise to simplify our lives! If we can use an even distribution for dense, nearby trees, it follows that any vertical crop with the same width and density located close to the sprayer (e.g. cane fruit, trellised vines, etc.) would benefit from even distribution:

    Today

    So, how do we do it today? There is still no simple answer; Conditions change, not all sprayers are the same, and not all applications have the same target. Let’s build on what we’ve learned to establish a process to achieve better coverage uniformity and reduce waste.

    No matter the crop, the operator must first adjust air settings. Air volume and direction play the most critical role in transporting a droplet to (and into) a target canopy. Too high an air speed will cause spray to blow through the target, rather than allowing it to deposit within. Aim the air just over, and just under, the average canopy. Ensure there’s enough air to overcome ambient wind and to push the spray just past the middle of the target canopy.

    It should be noted that we assume the operator is spraying every row. With certain exceptions, alternate row middle spraying is not generally recommended. Not only can it compromise coverage on the far side of the target, it makes it far harder to match the nozzling on a single-row sprayer and is a sure-fire way to increase drift.

    Next, determine which nozzles are not needed (e.g. spraying the ground or excessively higher than the top of the canopy). Remember: hollow cones overlap very close to the boom and spread as much as 80°. Airblast sprayers rarely if ever need the lowest positions and unless spraying overhead trellises they may not need the highest either. Turning off the highest, and most drift-prone, nozzle positions in high density orchards is illustrated very nicely in the logo of Washington’s 2017 Pound the Plume awareness campaign.

    Then, finally, we decide on distribution. If the crop is nearby and relatively narrow, you can try even distribution. If you elect to distribute the spray unevenly to better match the variable-width target, or compensate for distance, aim half the overall output at the densest part of the canopy (the middle volume zone). Consider how the following factors might influence your choices:

    1. High humidity means more spray will reach the target, and vice versa. This is because all droplets are prone to evaporation. We have heard it said in dry conditions a droplet can lose ½ its diameter every 10 feet. As they evaporate they get lighter, meaning they are less subject to their original vector and the pull of gravity, and more subject to deflection by wind. The use or coarser droplets, and/or humectants, can help, but higher volumes can help too – they increase the odds of some droplets hitting the target and actually humidify the air to slow evaporation.
    2. Windspeed increases with elevation, so spray is most likely to deflect at the top of canopies where they have already lost size (and momentum and direction). Early in the season when there is little if any foliage, wind speeds are higher overall. This is why we advise adjusting air settings using a ribbon test before considering boom distribution – you need enough air volume, aimed correctly, to get the spray to the top.
    3. The denser and deeper a canopy, the more spray is filtered and unavailable for coverage. This is why you will always achieve more coverage on the adjacent, outer portion of a canopy versus the interior. In semi dwarf apple orchards we have seen the coverage drop by half for every meter of canopy. Finer spray can penetrate more deeply because there are more droplets and they move erratically, whereas coarser droplets move in straight lines and impact on the first thing they encounter. Higher volumes will improve penetration and overall coverage, but there is a diminishing return and runoff will occur more quickly leading to more waste.
    4. Further to the last point, remember that it’s the air that propels the spray, not the pressure. Higher liquid pressure can propel coarser droplets further, but has little effect on finer droplets. imagine throwing a golf ball and a ping pong ball into a light headwind and envision how they fly. Plus, the higher the pressure, the finer the mean droplet diameter.

    Confirm Your Work

    To know how all these factors play out, you must use water sensitive paper (or some other form of coverage indicator) to diagnose the results. Remember, the goal is uniform coverage and for most foliar products, we want to achieve a minimum coverage threshold of 15% and a droplet density of 85 deposits per cm2 on at least 80% of the targets.

    Taking the time to match your output to the target has the potential to greatly improve coverage and reduce waste. Nozzle body flips and quick-change nozzle caps make the process of switching nozzles between blocks fast and easy. It’s worth it.

    Grateful thanks to Mark Ledebuhr, Gail Amos and Heping Zhu who edited, corrected and contributed to this article.