Tag: airblast

  • Airblast Spraying in Poor Conditions

    Airblast Spraying in Poor Conditions

    Some springs are tougher than others. This article was originally written in 2019, which was particularly challenging. The frequency and duration of rain events left limited opportunity for orchard sprays. Even then, the periods between rains were transitions between warm and moist conditions and cold fronts, which makes wind gusty and changeable. These same periods leave wet alleys prone to rutting and compaction, and conditions that favour spraying may also favour pollinator activity.

    In response, applicators get frustrated. Some may be tempted to spray in sub-optimal conditions and risk drift thinking even a little coverage is better than none. But the adage that “there is no wasted fungicide spray” does not apply here. Some may disagree, but spraying in wet and high-wind situations:

    • greatly reduces coverage and subsequently, crop protection.
    • may result in repeated sub-lethal doses that can encourage resistance.
    • greatly increases the degree of surface run-off and off-target drift, risking environmental, commercial and residential
      contamination.

    The argument itself may be moot because the decision to spray is not strictly a consideration of economics, productivity, and risk tolerance. When environmental restrictions exist on a pesticide label they are inviolate. That is, they are not suggestions but legal requirements. Statements might include:

    • Not spraying when rain is forecast within 12 hours following application. This is, in part, to prevent water-soluble products from moving in surface or channel run-off.
    • Not spraying in calm conditions (generally <3 km/h, as measured at the top or outside of the orchard). This is to prevent airborne spray from moving in unpredictable directions during a thermal inversion, or downhill with stratified air.
    • Not spraying in gusting or windy conditions (generally >10 km/h, but there is no Canadian standard). This is to prevent airborne spray from moving with the wind. This is of particular import when there are sensitive downwind areas that can bring buffer zones into play

    Technologies exist that extend the spray window, but they require long-term planning and may not be economical (or even completely proven). They are generally a combination of orchard architecture and sprayer design. Examples include:

    • Tented orchards (more common in Australia) designed to exclude pests and insulate against hail, wind and inversions.
    • Shrouded vertical booms (e.g. Lipco) designed for trellised orchards.
    • Solid-set emitters (more common in Europe and still experimental in parts of the northern US) that reduce drift and can spray large areas quickly.
    • Vertical towers with downward-oriented fans (e.g. Curtec Proptec or Sardi sprayers) that rely on the orchard itself to filter
      lateral/downward-directed spray.

    Assuming the pesticide label does not prohibit application, there are adjustments that can improve coverage and reduce drift in sub-optimal conditions, but only marginally. These are compromises that sacrifice time, money, effort and/or the level of crop protection. Further, they are only intended for sprayers with towers (i.e. not low-profile axial sprayers):

    • Convert to air induction nozzles (at least in the top two nozzle positions, and likely at one rate higher than you usually use).
    • Be certain to turn off any nozzles spraying excessively over the top of the canopy. A little can’t be helped and is actually a best practice to ensure spray reaches the treetop. Be reasonable.
    • Reduce fan speed to only reach just past the middle of the canopy on the upwind side.
    • Turn off the boom on the downwind side of the sprayer and adjust airspeed and nozzle rates for upwind alternate row spraying only. Especially on the last three downwind rows, which you may have to leave unsprayed entirely.

    The best advice is unpopular: Park the sprayer until conditions improve. Like hail, there are environmental factors that are out of the farmer’s control. They are inconvenient and highly frustrating, but do not be tempted to takes risks on what might ultimately result in poor coverage and accusations of pesticide drift.

  • Adjusting Orchard Airblast Sprayers for Spring

    Adjusting Orchard Airblast Sprayers for Spring

    For those on the fly, hit play to hear a shortened, narrated version.

    I have far too many photos and videos of airblast sprayers blowing straight up through treetops, or downwind through the last row, during spring applications. I chose not to include any in this article to avoid people recognizing the operations. If you haven’t seen anyone doing it, maybe it’s you!

    I recognize that it can be a tricky balance to adjust a sprayer for spring applications. It’s counterintuitive, but a bare tree can be difficult to spray. Young and/or bare trees represent small targets which have a very low catch efficiency, so a lot of spray will miss. Switching nozzles to adjust rates doesn’t help much in this regard – it’s far better to adjust travel speed and air settings, and we’ll get to that in a moment.

    That lack of foliage also means wind moves through the orchard unabated, so the sprayer may have to blow a little harder into the wind to compensate. In the case of a low-profile axial sprayer, which blows laterally and upward, that means creating greater risk for blowing too high, and blowing through downwind rows.

    That off-target deposition represents a huge loss of materials and potential for drift incidents. To add insult to injury, many of those early season applications often have oil components, which require a drench (higher volume) and are more easily seen by bystanders (opaque droplets). All in all, it’s a bad time of year for crop protection PR. Learn more about drift and drift prevention here: BeDriftAware.

    Air Adjustments

    So, let’s start with air. Air carries spray droplets, so perform a ribbon test to ensure the air outlets are oriented correctly. This is achieved by adjusting deflectors (e.g. low-profile axial), the air outlets on a tower, or the entire head on a wrap-around design with individual fan/nozzle combinations.

    Spray height should always exceed the canopy height by a small degree. This compensates for the increase in wind speed with elevation, the potential loss of spray height with faster travel speeds, and uneven alleys that cause the sprayer to rock, which changes the spray angle.

    It is less critical that spray align with the lower portion of the canopy. As air energy wanes, or as droplets begin to lose momentum, finer droplets will slowly fall, depositing on random surfaces. Coarser droplets will quickly fall towards the bottom of the canopy, settling primarily on upward-facing surfaces. This secondary deposition can also occur from the cumulative impact of blow-through from upwind rows.

    Nozzle Adjustments

    Now pay particular attention to which nozzles are on or off. Park the sprayer in an alley. Stand behind the sprayer and extrapolate a direct line from each nozzle to target canopy. Nozzles that point at the canopy should be left on. Nozzles that point above or below can be blocked, or turned off, via valves or rotating roll-overs.

    Some roll-over nozzle bodies can be swiveled up or down 15 degrees to fine tune the spray angle. An alternative would be to permanently rotate the nozzle body fitting in the boom line. When aiming nozzles using a roll-over nozzle body, be careful not to swivel them too far or the valve will partially close and compromise the spray pattern.

    When extrapolating, remember that the centre of a nozzle only indicates the centre of the spray pattern. Cone and fan angles can span 60 to 110 degrees, depending on the influence of air. Therefore, even though the centre of the lower-most nozzle intersects the bottom of the target canopy, you may still be able to turn it off because the nozzle above has that portion covered.

    Travel Speed, Wind, and Coverage Assessment

    Now let’s consider travel speed. If the wind is blowing hard through the orchard, you can increase the air speed or slow down the sprayer to focus longer. However, in both cases, you run the risk of overblowing the downwind rows by a considerable margin. Easily three rows in a high-density orchard.

    This downwind coverage is cumulative, so when you assess your coverage (preferably using water sensitive paper), don’t do so until you’ve made a few upwind passes. So much of that spray ends up on the orchard floor, and still more evaporates or blows up, but some of it will hit and it adds up.

    Downwind Boundary

    Finally, pay attention to where you are in the block. It may be necessary to turn off the downwind bank of nozzles on the final downwind three (or more) rows. That means you’ll be performing the dreaded alternate row (one-sided) application, and I’ll be the first to say that’s not ideal. However, in this case, the spray will blow back and help cover the unsprayed side. Again, use water sensitive paper to confirm the job you’re doing.

    Final Thoughts

    And, of course, seriously consider when it’s time to wait for better conditions. No one likes to do that, especially when rain is imminent and the ground stays soft, but the alternative is a lot of waste and a poor application. If this always seems to be the fight you’re having, maybe it’s time to consider the return on investment of a tower sprayer, or a shrouded sprayer. Towers improve matters since they more easily reach the treetop without having to blow as hard, and without angling air upward. Shrouded recycling-style sprayers (if they fit the architecture) help even more.

    Plan to do all of this (especially the capital investment number crunching) before the season starts and be prepared to change sprayer settings on the fly, as required. Don’t be the subject of my next spring drift photo.

  • Airblast Spring Start-up and Winterizing

    Airblast Spring Start-up and Winterizing

    Any description of airblast sprayer start-up must, contextually, make assumptions on how it was winterized for long-term storage. This cyclic relationship is why I use a chicken-and-egg title slide when giving this presentation.

    Answer: It was the rooster.

    The inability to describe one process without the other is further complicated by the possibility that the sprayer is brand new and was therefore never winterized. So, what follows is an attempt at a logical sequence of pre-season maintenance activities to restore a winterized sprayer, or initiate a new sprayer.

    New Equipment

    If this is a new sprayer, you have an opportunity to perform some preventative maintenance.

    Loosen, lubricate and re-tighten clamps. Always back gears off before tightening to avoid stretching them. (Image from Purdue Extension publication PPP-121: Preparing Spray Equipment for Winter Storage and Spring Startup)
    Use double clamps on pressurized lines for added safety. Wider clamps are better and T-bolt clamps are better than worm-gear.
    Put thread release on bolts and re-tighten with a torque wrench (not an impact tool). Use a paint pen to mark nut, washer and bolt for future visual checks. This is called a “Witness Mark”.
    Protect hoses and wires at rub points. Follow hoses and with a paint pen, number the hose-ends and connections for future reference.
    Using a new tractor? You may have to re-calibrate to account for different gear ratios. When hitching a new sprayer, note that the distance from the ball on the drawbar hitch to the tip of the PTO should be ~14″. Don’t exceed maximum working angles for PTO shafts (usually <25 degrees). If your tractor or implement manufacturer says differently, go with that. And get it in writing.

    Winterizing (Long-term storage)

    If you are preparing the sprayer for long-term storage, follow the normal rinsing process, but don’t reinstall strainers and nozzles.

    Look in the nozzle bodies for debris. Discard worn or broken nozzles.
    Soak, scrub, rinse and store nozzles and nozzle strainers. You may replace them once the sprayer is clean, but I prefer to store them separately since they have to come back off during start-up.

    With the agitation on, circulate undiluted plumbing antifreeze (the sprayer already has 5-10 L (1.25-2.5 gallons) of water in the system from the decontamination process) for five minutes and drain it through the plumbing system (not the booms).

    Disconnect hoses where they attach to the booms and drain as much liquid from the sprayer as possible. (Image from Munckhof Sprayers). Take the time to examine any hose fittings.
    Clean the sprayer (Triple rinse with a detergent) and scrub the exterior. Do not use pressure washers on bearings, fittings, pumps or any lubricated or moving parts.
    Examine fan blades for cracks, build-up or nicks that can cause imbalance. Replace (not just repair) punctured entrance grills.
    Don’t ignore tank damage. Poly tanks are prone to sun damage and cracks. Never climb into a tank to repair it. Quite often, replacement is the best option.
    Clean and inspect wheel assemblies. It’s best to do this during winterization to prevent bearing corrosion as the sprayer sits all winter.
    Remove any rust and repaint (or just touch up). Paint not only looks good, it protects.
    The excellent YouTube channel Ask Tractor Mike proposed storing the PTO shaft indoors in two pieces, and to cut away a portion of the interior guard to facilitate reassembly later on. Also, use a paint pen to mark the splines on the shaft for easier hook-up (see inset top-right of image).
    RV antifreeze is a 50% solution of antifreeze and water with a rust inhibitor. It should not cause phytotoxicity if sprayed or dumped, but be sure to dispose of it away from water sources during start-up. Turn the pump manually to get antifreeze throughout the system. Close the nozzle bodies, loosely fit the tank lid and store indoors. (Image from Purdue Extension publication PPP-121: Preparing Spray Equipment for Winter Storage and Spring Startup).

    Spring Start-up

    Most operators are guilty of neglecting their airblast sprayers and babying their tractors. Sprayers are precision tools that must be kept in good operating order to prevent costly breakdowns, improve their performance, and increase their lifespan.

    Your car is serviced based on distance travelled. Your sprayer should receive regular maintenance based on working hours, per the manufacturer’s recommendations. Daily sprayer inspections are part of regular maintenance since the operator will (hopefully) find small problems before they become big problems.

    Never assume your sprayers is ready to go right out of long-term storage. Parts seize, scale breaks away from surfaces, and small beasties sometimes choose to eat, or make their homes in, cozy sprayers.

    When planning spring start-up, never assume the winterized sprayer is ready for immediate hook-up. Expect a minimum half day per sprayer.
    Attempting to loosen or shift something that hasn’t moved in several months is risky. Pressure gauges snap off, fittings crack, welds break. Expect the unexpected and either have spare parts on hand, or a plan to get them quickly.
    Parts are most likely to seize during the first spray. Bearings and PTO universal joints, especially.
    Start-up is a good time to lubricate parts. Grease the guard ring bearing every 100 hours, the universal joint cross every 25 hours and the shaft and shear bolt regularly.
    Insects, birds and rodents eat, or make homes in, sprayers. Professional rodent bait/traps, steel wool and peppermint oil/gel are possible solutions.
    Check belt tension, alignment and wear. (Image from Purdue Extension publication PPP-121: Preparing Spray Equipment for Winter Storage and Spring Startup).

    Pump specific maintenance is beyond the scope of this article. Hypro recommends changing oil after 40 hours of break-in operation and every 500 hours after that. The diaphragms should be replaced every 1,000 hours. Generally speaking, EPDM (black) diaphragms are a better choice for airblast sprayers, while the Desmopan (amber) diaphragms are really for lawn care sprayers.

    Pump maintenance is beyond this article, but change the oil every 500 hr or 3 months. Use a paint pen to write on the pump what type of oil it requires, and then date the filters. Note the “winterized” sticker.

    At minimum, check the tire pressure. Hard tires drive faster, but leave compacted ruts. Soft tires drive slower, but disperse weight better. Airblast sprayer wheel assemblies should be cleaned and inspected as part of regular annual maintenance. Wheel bearing maintenance before long-term storage may prevent water from corroding the bearings.

    Ensure tire pressure matches the ideal stamped on the tire. Or, if using less pressure to avoid spring soil compaction, ensure both tires have the same pressure.

    The relief valve on your sprayer should always be in the bypass position during start-up. If your gauge spikes then the gauge may always read high afterwards and should be replaced.

    A reminder to always set the relief valve to the bypass position when starting up the sprayer. This is one reason why pressure gauges spike and can eventually fail.

    Replacing leaking, opaque or inaccurate gauges improves sprayer performance. Be sure to use the oil-filled variety of gauge to eliminate a bouncing needle. You can also get suppressors that fit between the gauge and sprayer to prevent pulsing. Consult the article on testing airblast pressure gauge reliability.

    Use a wrench to turn gauges at the nut. Don’t twist them by hand holding the face. Ensure they are not opaque, leaking, plugged or resting above the zero pin.

    Many spray materials do not mix well and one of the common causes of uneven application is poor agitation. If you find deposits at the sump in the bottom of the sprayer after an application, your agitation is insufficient. For mechanical agitators, check for propeller wear and ensure paddles are secure on the agitator shaft. Learn more about agitation here.

    If the agitator shaft is leaking a little, tighten the packing. The packing gland is a common source of leaks. Keep it properly greased. If a leak occurs you can usually repair it by tightening the bolts on the packing gland by ½ a turn, but if that doesn’t work you may have to remove and repack (or replace) it.

    On sprayers with mechanical agitators, look for prop wear and loose or damaged paddles. Fill the sprayer with water and looks for tank leaks. Tighten the bolts 1/2 turn if the packing gland on the agitator shaft is leaking. You may have to remove and repack the gland if the leak persists.
    Look for signs of hose wear and examine the sprayer for leaks while under pressure. Be careful when pressurizing the sprayer for the first time in the spring; this is when lines are likely to come loose or burst. (Image from Purdue Extension publication PPP-121: Preparing Spray Equipment for Winter Storage and Spring Startup).
    Minerals chelate (i.e. scale) more readily on stainless steel than plastic tanks. In either case, the first tank of water and leftover antifreeze should be sprayed from the nozzle bodies with no line or nozzle strainers, and no nozzles. Replace them once the tank is sprayed out.

    The last step is calibrating the sprayer, and that process really depends on your definition. If the preceding steps conflict with those of the manufacturer’s, always follow the manufacturer’s. Do this for reasons of safety and to preserve any warranty.

    Thanks to Fred Whitford (Purdue University), Gail Amos and Mark Ledebuhr (Application Insight LLC) for reviewing the content of this article and for their helpful edits.

  • Airblast Productivity and Work Rate Calculator

    Airblast Productivity and Work Rate Calculator

    There are many factors that affect the work rate of an airblast application. If an operator can improve their work rate, without compromising spray efficacy or safety, they improve operational efficiency and save money.

    But how does each variable factor in? Is it worth the cost of a tender truck and operator to fill more efficiently? Should you upgrade to a multi-row sprayer? Should your next planting have longer rows? We have a simple calculator that can help you make these decisions. You can build and compare multiple scenarios to explore the relative impact of small changes to your typical spray program. We recommend making only one change for each scenario so you can better understand the results. Print the comparison page for your records.

    Whether you’re a sprayer operator, or a manager of sprayer operators, this exercise will help you see your spray program in a whole new light. Download a copy of the Airblast Budget and Work Rate Calculator and explore your productivity. You must have Excel to run the spreadsheet, and you must permit the use of macros (you’ll be prompted to accept).

    Spoiler: It’s amazing how changes to travel speed have only a marginal impact on work rate. Often less than 60% of the total spray job is spent actually spraying!

    If you’d like to see just how productive you can be, check out this rare (possibly unique) sprayer from Ed Oxley Farms in Michigan. Built on an OXBO 7550, this sprayer is the fourth iteration of a concept developed over the last 20 years by Ed Oxley Farms and ag engineers from Michigan State University.

    Capable of spraying five rows at a time, this self-propelled beast is a hybrid wrap-around and targeting-tower system that uses CurTec spray heads equipped with tangential fans and wire-mesh basket rotary atomizers.

    That’s not dribbling – that’s purging the boom prior to spraying.

    It sprays a mere 150 L/ha (~ 15 gallons/acre) at a ripping 13 km/h (~8 mph), as seen on the Ag Leader monitor below.

    When row spacing and turn time are accounted for, that means it’s capable of covering almost 15 hectares (~40 acres) per hour.

    And, when not spraying grapes, the boom can be swapped to make it a high-clearance corn sprayer. It doesn’t get much more efficient than this.

    The following videos will show the view from inside and outside the cab. Note that the row that’s straddled is sprayed from an overhead spray head mounted to the centre rack behind the sprayer. The two adjacent rows are covered from one side from vertical spray heads mounted on the chassis. Finally, the boom holds two more overhead spray heads for the outer-most rows.

    Ideally, the boom-mounted spray heads would be suspended vertically inside the row, but it makes for such a wide turn radius that it would take too long to turn… assuming there was enough headland to allow it. They’re also swept-back to minimize the turn radius and reduce the amount of airborne spray that deposits on the sprayer itself.

    A clever design that makes a few compromises to ideal coverage in order to improve productivity. The balance works for them and this sprayer might be a sign of things to come in horticultural crop production systems. Want to see how your sprayer stacks up? Download the calculator and see where you might be able to make improvements.

  • Airblast Sprayers for Small Operations

    Airblast Sprayers for Small Operations

    Did you come here looking for advice on which sprayer is best for your small operation? Are you looking to ditch the backpack mist blower? Do you want to avoid repeatedly mounting and dismounting a 3-pt hitch sprayer from your only tractor? Are you concerned you’ll have to sell an organ to be able to afford one? We hear you, and we’ll try to help. Let’s set the stage with a few facts.

    Airblast sprayers stay in service for a long time; more than twenty five years is not unheard of. The majority of them are the generalist, PTO-driven low profile radial design with capacities ranging 150 to 1,200 gallons. Typical fan diameters are around 30″ and can produce >40,000 m3/h of air, making them a good fit for most pomme, citrus and tender fruit canopies. These sprayers come with a horsepower price tag of perhaps 45 hp or more. Many of these sprayers eventually enter the used sprayer market, making them an affordable option for small acreage specialty operations. But, affordability should not be the sole motivation when choosing a sprayer.

    Ontario, c.1980 and probably still out there spraying somewhere!

    The key to optimizing sprayer performance is to match the air settings to the the canopy you’re trying to spray. You can start reading about the process here. In the case of small and medium-sized canopies like vine, cane and bush crops, the fleet of gently-used sprayers we just described tend to produce too much air. There are options to improve the fit, like driving faster to reduce dwell time, or perhaps the operator can employ the Gear-up Throttle-down method. But, the best plan is to employ a smaller sprayer, which produces a more appropriate air volume, has a smaller profile, delivers better fuel efficiency and won’t break the bank.

    So, where are these sprayers? Unfortunately there aren’t many, and options are especially limited if you don’t own a tractor to power them.

    The budget-conscious grower may be tempted to buy a sprayer that does not have air-assist. We do not recommend this. Air is a critical component for spraying canopies consistently and efficiently. Caveat Emptor!

    We encountered a good solution in June, 2014, when we were invited to Durocher Farm in New Hampshire to see their new airblast sprayer. In years previous, spotted-wing drosophila (SWD) was a significant pest in this two acre, high bush blueberry planting. They claimed that since buying their new sprayer they no longer had any trouble with SWD. That’s quite an endorsement!

    The Carrarospray ATVM (200 L pictured)
    The Carrarospray ATVM (200 L option pictured)

    I’m not sure what I expected, but I was captivated by this miniature orchard sprayer. The toy-like size carried a zero-intimidation factor and I immediately wanted to start using it. Italian-made, Carrarospray’s hobby line is designed to be pulled behind vehicles without PTO. The ATVM is available in capacities from 120-400 L. The one I saw had a 400 L capacity, adjustable air deflectors, a fan speed gear box, and it was powered by a quiet and efficient pull-start Briggs & Stratton four-stroke engine. It even had a trash guard, a kick-stand and a clean water tank for hand washing. That’s a lot of features.

    Thanks to Kitt Plummer (Durocher Farm), Penn State, Univ. New Hampshire and Chazzbo Media for filming these 2014 videos:

    The sprayer was pulled (in this case) by a mower, so the grower not only sprayed, but mowed his alleys at the same time. It fit beautifully between the bushes, so the potential for physical damage to the berries was minimized. The air speed and volume was enough to displace the air in the blueberry canopy and replace it with spray-laden air with minimal blow-through. Combined with an appropriate spray volume and distribution over the boom, we found that the coverage it provided was excellent.

    Coverage from the top-centre of the bush. Card is 2x3 inches.
    Coverage from the top-centre of the bush.

    Since seeing this sprayer, we have had reports that importing it to Canada has proved challenging. But there are alternatives. A few companies here in North America offer economy-sized airblast models that are ATV trailed, or skid-mounted, or attached to a small tractor via a three point hitch. PBM’s Lil Squirt is a simple and versatile option. Available primarily in the western US from California through to Washington.

    PBM’s trailed Lil Squirt (Image from their website)

    Another option is the mounted, PTO-driven mistblower line from Big John Manufacturing in Nebraska.

    BJ 3PT mistblower from Big John Manufacturing (Image from their website)

    Or MM Sprayer‘s ATV sprayers, which come PTO or Engine-driven. The LG400 has a 106 gallon tank and a 20″ fan. I’d like to see deflectors, but you could easily add them. Here’s a 2024 pdf on features.

    Picture of the LG400 engine-driven model from www.mmsprayers.usa

    Or Wisconsin’s Contree Sprayer and Equipment. They carry the “Terminator” line. Skid mounted, one-sided air shear units with capacities from 15 to 100 gallons, this company offers a range of possibilities both PTO and gas-driven. Well worth a look.

    The “Terminator” skid-mounted mist blower from Contree Sprayer and Equipment (Image from their website)

    Then there’s the A1 Mist sprayer series, also out of Nebraska. They carry the Terminator line as well as an interesting two-sided volute option that employs conventional nozzles and allows one pass down an alley rather than two. This is a big productivity booster:

    A1’s two-way volute header. (Image from website)
    A1’s PTO-driven 60 gallon, skid-mounted “Terminator”. (Image from website).

    Then there are larger, PTO-driven, three-point hitch options. In fact, there are many options for this manner of sprayer, but they tend to be out of the price range for small operations, and they do require a tractor. That isn’t a deal-breaker, though, as they can sometimes be found used. Pictured below is British Columbia’s Major 193 (Slimline Manufacturing) and a Brazilian-made option (Jacto) distributed out of Quebec.

    Slimline Manufacturing (aka Turbomist) makes the Major 19P 3-pt hitch tower sprayer (PTO-driven)
    Jacto’s Arbus 200 3-pt hitch airblast sprayer (PTO-driven)

    When considering your options, give serious thought to your work rate, refill time and other factors that go into developing a robust spraying strategy. What’s a spraying strategy? That’s a farm’s overall management and operational plan for achieving safe, effective and efficient spray coverage. You can read more in chapter 8 of Airblast101, which you can download for free, here. And, just to play Devil’s Advocate, go small but not so small that the sprayer is underpowered.

    We staged this video in 2011 (spraying only water, so don’t mind the lack of PPE) to show how a sprayer can be too small for an operation. This 3-pt hitch GB cannot overcome the cross wind and the spray barely reaches the apple trees. Reducing travel speed and increasing pressure won’t cut it, either.

    Of course, other possibilities are emerging for crop protection in small acreage perennial crops. Multirotor drones are capable of delivering air-assisted spray from above the canopy. While it’s still a drift-prone and inconsistent means for broadcast spraying, it might lend itself to perennial row crops. Equipment design is evolving quickly and global research is underway to establish best practices. As regulators and agrichemical companies focus more on this method we may see drones as a cheap alternative to a tractor/airblast sprayer, with no compaction, no mechanical damage to fruit/berries, and no potential for splashing infection throughout an operations.

    DJI’s Agras T30

    Even further into the future, small autonomous sprayers may be viable, too. Very much in their early days there is great potential. One example is the XAG Revospray Ground 2 with it’s 150L capacity or the R150 with it’s 100 L capacity.

    The R150 – Image from https://hse-uav.com/. Modular system and ~32K USD (as of 2023)… if you can find one.

    It’s early days, but there are researchers looking at the spray pattern from these units. The image below may not be a fair indication because the nozzle used may not have produced as wide a swath as possible. Thanks to Dr. M. Reinke for the image.

    A test pass using food grade dye. You can see the waveform created by the two spray heads as they move up and down during travel.

    And recently, small autonomous platforms have become more common. Perhaps there’s an opportunity to place a gas powered sprayer on these platforms, or use them to pull a hitch-style sprayer. One such possibility is created by the Burro, shown below at the Ontario Fruit and Vegetable Convention in 2024.

    The Burro autonomous platform.

    Are you aware of a sprayer that’s not in this article? Let us know! Good luck and make sure you have only slightly more “sprayer” than you need.