Category: General Operation

Articles that discuss general field sprayer operation and productivity factors

  • Basic Sprayer Math Demystified

    Sprayer math can be intimidating, but the effort gives solid value. When combined with a calibrated sprayer you reap the following benefits:

    • Estimate how long a job will take.
    • Estimate how much spray mix is required.
    • Estimate how much crop protection product must be ordered for the season.
    • Populate spray records which allow you to review practices, respond to enquiries and satisfy traceability requirements.

    There are many ways to perform sprayer math, and you need only look to local pesticide safety courses, industrial catalogues, and extension resource centres for examples. If you’re already comfortable with your current method, don’t mix and match with others. Sprayer math is a series of related calculations that employ constants to keep the units straight. It’s all or none.

    Walkthrough

    Let’s start with the classic, US Imperial formula for calculating the required nozzle output. In other words, you want to know which nozzle size you need to get the volume-per-planted area you’re aiming for. This is the bread-and-butter formula that seems to be needed most often, so that’s why we list it first.

    In order to determine nozzle size (gallons per minute), you’ll need to know your target volume (gallons per acre), your average travel speed (miles per hour) and your nozzle spacing (in inches). The number “5,940” is a constant that handles all the unit conversions. It is what it is.

    GPM = [GPA x MPH x W] ÷ 5,940

    Of course, this formula can be adjusted to allow you to solve for any factor, as long as you’re only missing one piece of information. Algebra is all about solving for X, or in other words, determining some unknown variable. I know, it’s been a long time since you learned this in school and it doesn’t come easily to most. I propose brushing up on the basics using a series of three great YouTube videos from “Mathantics

    As we noted earlier, you can do a lot more with sprayer math than just pick the ideal nozzle. But before we continue, a warning: If you live where units are strictly US Imperial, or strictly Metric, then Canada’s odd hybrid “Mock-tric” units can get a little confusing. The rest of this article attempts to be globally-relevant by including examples of both Metric and US Imperial formulae, but watch out for unit conversions. If at any time you don’t see the units you’re looking for, you can consult our exhaustive list of unit conversion tables.

    Grab your calculator or favourite smart phone app – it’s math time!

    Don’t be intimidated. With a little practice, sprayer math gets easier and it’s always worthwhile. The real trick is navigating unit conversions.

    Step 1 – How large is the area you need to spray?

    Multiply the length of the area you plan to spray times the width. If you are using metres, then divide the product by 10,000, which is the number of m2 in a hectare (ha). For feet and acres, divide by 43,560 which is the number of ft2 in an acre (ac):

    Step 2 – How much product is needed to spray the area?

    Consult the rate(s) shown on the label. In Canada, rates are often based on planted area (E.g. hectares). In Australia and New Zealand, they may be based on row length (not covered in this article). If you measure your area in acres, you’ll have to convert the rate by multiplying by a constant: 0.4.

    product-per-area

    Now multiply the area you want to spray (step 1) by the rate (step 2).

    product-per-area2

    Step 3 – How far can you go on a full tank?

    You know your sprayer output (determined through calibration) so you divide that into your tank size. Watch your units:

    full-tank-distance

    Step 4 – How much pesticide per tank? 

    Multiply the area that can be sprayed per tank (Step 3) by the pesticide rate (Step 2). Again, watch your units:

    pesticide-per-tank

    Step 5 – How much area is left to spray?

    Just subtract what you’ve already sprayed from the total area.

    area-left-to-spray

    Step 6 – How much pesticide in the last, partially-full tank?

    Multiply the area you have left to spray (Step 5) by the pesticide rate (Step 2). Yes, watch your units:

    pesticide-partially-full-tank

    Step 7 – How much spray mix will I need for the partial tank to finish spraying the total area?

    Multiply the area you have left to spray (Step 5) by the sprayer output (determined through calibration). Guess what? Watch your units:

    spray-mix-for-total-area

    Sample problems

    Time to test your knowledge. Let’s suppose you want to apply a product rate of 3 L/ha to your blueberries. You calibrate your sprayer and determine your output to be 50 L/ha. Your tank holds 400 L of spray mix. Your planting is 500 m long and 200 m wide.

    Q1 – How large is the area you need to spray?

    area-to-spray

    Q2 – How much product is needed to spray the area?

    product-to-spray-the-area

    Q3- How much area can be sprayed on one tank?

    area-on-full-tank

    Q4 – How much product should be added to a full tank?

    product-needed-full-tank

    Q5 – After the tank is empty, how much area is left to spray?

    area-left

    Q6 – How much product to add to the last, partially full tank?

    product-partially-full-tank

    Q7 – How much spray mix will be needed to finish spraying?

    spray-mix-to-finish-spraying

    Exceptions

    Certain situations aren’t covered in this article. If you are spraying a greenhouse, the math is different. If you are performing a banded application, the math is different. And, if you’re an airblast operator trying to reconcile why a pesticide label uses planted area rather than canopy volume for its rates, you’re in for a lot of additional reading. Some of that latter process can be summed up in this infographic:

    When you find a method that works for you, write it down and keep it with your spray records. Happy spraying!

  • Avoiding Skips from PWM Sprayers

    Avoiding Skips from PWM Sprayers

    Does this sound familiar?

    “This year was the first year we used a growth regulator on our wheat. After heading, we noticed a wavy pattern of different plant heights between 30 and 45° to the operating direction. It was only a couple inches difference and was difficult to photograph. We sprayed 12 gpa at 9 mph using TT11005 nozzles alternating forward and back at 35 psi and a 70% duty cycle. I’ve talked to other operators in Canada and in Europe and several customers have reported seeing this pattern, no matter which model of PWM sprayer. What’s happening?”

    Skips in cereal that are obvious to the eye can be difficult to photograph.

    The pulse width modulation is very likely responsible for the waves. We have a number of articles describing how PWM works, but here’s a brief recap of the relevant bits.

    A solenoid intermittently interrupts nozzle flow with a frequency between 10 and 100 times per second (depending on manufacturer). The proportion of the time the nozzle remains open is called the Duty Cycle. Each nozzle is linked to the neighbouring nozzles so that when one pulses on, the neighbour pulses off. So although you may only have half the nozzles spraying at any moment in time, sufficient overlap ensures there are no gaps in the pattern.

    However, depending on the combination of frequency and duty cycle, it is possible to lose that overlap between nozzles. This can cause a checkerboard pattern that appears to repeat in a diagonal line. The following two images are from www.Capstanag.com and they illustrate an ideal overlapping pattern and a pattern that creates skips.

    Here’s a 11008 at 10 gpa, 15 mph, 60% DC, 10 Hz, 21” boom.
    Here’s an 8008 tip at 5 gpa, 15 mph, 30% DC, 10 Hz, 21” boom.

    We can also sometimes see skips on the outer edges of sharp turns. In that case the outer boom section can be travelling two or three times as fast as the cab. In a conventional system, this would produce under-dosing in the outer region and over-dosing closer to the cab.

    Some degree of skipping may be more common than we realize. It’s only when we spray products that produce obvious visual symptoms at low doses that we can see a biological response. In the case of plant growth modifiers used to prevent lodging in cereals, we have a perfect storm situation. A region of reduced spray overlap, applied at a time when the crop is elongating rapidly, perhaps on rolling ground from an unstable boom height, can all conspire to create regions of reduced dose with striking visual symptoms.

    The following list describes conditions that can increase the potential for skips, and what you can do to avoid them.

    1. Low duty cycles. Cycles less than 60% should be avoided.
    2. Fast travel speeds. Faster speeds may help blend the spray in the swath a little, but too fast can create gaps and increase drift potential. At high travel speeds the system is usually operating at a high duty cycle unless an especially large nozzle size has been selected. Ideally, we want to run the duty cycle at 60-80%, but there are always exceptions. For example, according to Wilger, 90-92% is fine when you run at 20 gal/ac with their “15 gal tips”.
    3. Low booms. The lower the boom, the less overlap. Raising the boom to 24″ above the crop may help, but beware of drift.
    4. Narrow fan angles. Nozzle angles less than 110° reduce the degree of overlap and are less forgiving if the distance between nozzle and target decreases.
    5. Low pressure. Avoid operating at pressures below 35 PSI. Due to pressure drop at the solenoid, 40 PSI on the monitor might mean 28 PSI at the nozzle. Some nozzle tables account for solenoid-induced pressure drop and some do not. Low pressure may be insufficient to establish the full 110° pattern, and the resulting marginal overlap not only means inconsistent dose, but inconsistent droplet size because droplets are coarsest at the edge of the pattern. And, if that’s not already enough, note that air induction nozzles intended for use with PWM tend to create messy patterns at low pressures and low duty cycles.
    6. Especially coarse spray quality. Unless the label requires it, consider using spray qualities no larger than Very Coarse, particularly at low volumes. PWM frees the operator to use pressure independent of rate, so you may be able to accomplish this without swapping nozzles.
    7. Products that are highly dose-dependent. This one is likely unavoidable, but be aware they are the products most likely to produce obvious visual symptoms. In the case of PGR’s, we have not (yet?) seen any evidence that skips translate to reduced yield. Weed misses or sub-lethal doses of fungicide or insecticide might be another matter.
  • Mode of Action and Spray Quality

    Mode of Action and Spray Quality

    The decision on which application method is best for herbicides boils down to two main factors: (a) target type and (b) mode of action. In general, it’s easier for sprays to stick to broadleaf plants on account of their comparatively larger leaf size and better wettability compared to grassy plants. There are exceptions, of course – at the cotyledon stage, broadleaf plants can be very small and a finer spray with tighter droplet spacing may be needed. Water sensitive paper is a very useful tool to make that assessment. Imagine if a tiny cotyledon could fit between deposits – that could be a miss!

    Some weeds are also more difficult to wet, and those may also need a finer spray or a better surfactant for proper leaf contact. An easy test is to apply plain water to the leaf with a spray bottle. If the water beads off or the droplets remain perched on top in discrete spheres, the surface is considered hard to wet. Most grassy weeds are hard to wet, while most broadleaf weeds are easy to wet.

    Grassy weeds are an especially difficult target because they have smaller, more vertically oriented leaves, and almost without exception are more difficult to wet than broadleaf species. All these factors call for finer sprays for effective targeting and spray retention.

    Broadleaf weeds usually have more horizontally oriented leaves which also happen to be larger. As a result, they can intercept larger droplets quite efficiently.

    There are about thirty mode of action (MOA) groups among the herbicides with about ten accounting for the majority in Canadian prairie agriculture. It’s probably an over-simplification to categorize them into just two groups – systemic and contact.  But that grouping goes a long way to making an application decision.

    Contact products (MOA Group 5, 6, 10, 14, 22, 27) must form a deposit that provides good coverage. Good coverage is an ambiguous term that basically means that droplets need to be closely spaced and cover a significant proportion of the surface area because their physiological effects occur under the droplet, and don’t spread far from there. One way to generate more droplets is to reduce droplet diameter, another is to add more water. A reasonable combination of both is ideal because simply making droplets smaller creates issues with evaporation and drift.

    Systemic products (MOA Group 1, 2, 4, 9) will translocate within the plant to their site of action after uptake. As a result, coverage is less important as long as sufficient dose is presented to the plant. In practice, this means coarser sprays and/or less water may be acceptable.

    When two factors are combined, either in a tank mix or a weed spectrum, the more limiting factor rules. Application of a tank mix or product that is active on both broadleaf and grass plants will be governed by the limitation placed on grass targets. A tank mix comprised of both systemic and contact products is governed by the limitations placed on contact products.

    A factor we should also consider is soil activity and the presence of residue. Studies have shown that soil-active products are relatively insensitive to droplet size. But if they have to travel through a layer of trash to get to the soil surface, more application volume is the best tool.

    Below are some recommended spray qualities and water volumes for use in Canada. The spray qualities listed in the table can be matched to a specific nozzle by referring to nozzle manufacturer catalogues, websites, or apps. Note that Wilger also offers traditional VMD measurements on their site, allowing users to be a bit more specific if necessary.

    Click here to download PDF

  • Recirculating Boom Options

    Recirculating Boom Options

    If you read this site, you know we’re fans of recirculating booms. We love them for three reasons:

    1. They save money and waste by recovering spray back to the tank during priming and rinsing
    2. They make boom cleaning easier by eliminating boom-ends
    3. Most require individual nozzle shutoff, which makes for better sectional control

    If you’re new to the concept of recirculating booms, read more here.

    Until recently, these booms were only available on sprayers imported from outside North America (Horsch, Amazone, Agrifac to mention three), or via France’s Pommier booms that have been available as retrofits for many years. In 2018, Agco introduced their Liquid Logic system on the Rogator line, becoming the first North American manufacturer to offer a recirculating boom at the factory. Pattison Liquid also offers Recirculating booms as standard equipment on their Connect Sniper pull-type sprayer.

    In the meantime, three boom retrofit kits and one sectional conversion kit have become available.

    Arag Australia‘s BRS (Boom Recirculation System)

    The first was developed by Arag Australia, and is available there via Nozzles Online, and in Canada through Nozzle Ninja. Designed for John Deere R-Series and Case Patriot sprayers, the kit uses the existing line that feeds liquid to the outermost section and simply extend that line to the end where it enters the boom via two installed elbows. The liquid returns to the centre via the installed boom sections which are connected together by removing the boom end cap (or “aspirator” for John Deere) and replacing the gap with a section of hose. Back at the centre rack, the liquid from both booms meet in the middle. At this point, a three-way valve gives the choice to return the spray to the tank, or to receive pressure from the pump. There is also a manual valve that allows the return to be dumped for safe disposal.

    Arag Boom Recirculation System (Spray Mode)
    Arag Boom Recirculation System (Recirculation Mode)

    The system does not tie into the sprayer’s electronics. instead, it adds a switch in the cab that the operator uses to switch from spray mode to recirculation mode. The switch is not activated at the end of each swath, but instead to prime or flush the boom.

    A switch is added so the user chooses recirculation or spray mode. The boom would recirculate to prime or flush, and remain in spray mode during the spray operation.

    Raven

    Raven offers a recirculation kit for 3000, 4000, and 5000 series Case Patriot sprayers with Aim Command HD and an ISOBUS terminal. The approach is slightly different, as they retain the pressure feed through individual sections but also tie the sections together so the spray is returned to the tank. By including a shutoff valve between each section, the system retains the option to use conventional sectional control for high flow situations, or to isolate a section should a leak occur. The system can be configured and controlled from the sprayer monitor, either a Viper 4+, CR7, or CR12.

    Raven Boom Recircualtion System schematic (from Raven manual). Note the retention of section valves and the addition of manual valves between sections.

    John Deere

    On March 2, 2021, John Deere announced a 2022 factory option called Pressure Recirculation and Product Reclaim. The system keeps several existing sections and adds two steel lines the flull length of each boom wing. One is for supply, the other return. As these lines approach a section, the supply is fed to one end of the section and the return is connected to the other end. On a 120′ boom, there are five recirculating sections, two on each wing and the centre.

    This approach adds one more line than the other designs, and this line will hold materials that ultimately need to be cleaned, flushed, and possibly dumped or sprayed out for cleanout. A possible reason for the extra line is the ability to deliver 220 gpm to the boom, an advertised feature of John Deere high flow booms that may come in handy for topdressing liquid fertilizer. These levels of volume are not needed for pesticides.

    John Deere Boom Recirculation and Reclaim. Top two lines are supply and return and extend the length of each boom wing. These connect to the existing sections on each wing, creating several smaller recirculating sections.

    Latitude Ag

    This Wisconsin company has developed an innovative product that converts any existing plumbed section that contains boom ends into a recirculating section. It does this by incorporating a boom recirculation valve” (the “Merlin IC System“) into the original section feed line. Boom end caps are removed and replaced with sweeps and hoses that return flow to these boom valves. The flow from the boom ends is incorporated back into the sectional feed thanks to a venturi design in the recirculation valve.

    A prototype of the Merlin IC System valve made by Latitude Ag

    Advantages of this design include simplicity. No moving parts are required, the valve simply recirculates the flow from the boom ends automatically whenever that section operates. Existing sectional control, whether it’s by plumbed section or individual nozzle bodies, is unaffected. Flushing the boom with water is done with normal spraying. It takes some extra time to incorporate and dilute the contents of the boom end return lines but results in a clean boom and no section end residue. We’ve seen the results of testing and agree that it works.

    This product does not allow boom priming without spraying. However, a key advantage is that it can be used with direct injection since no product is returned to the tank. Latitude Ag says it will provide the necessary flow sensor and software to make this possible. As of 2025, this system may no longer be commercially available.

    Precision Planting ReClaim

    ReClaim is capable of operating on a sprayer with or without individual nozzle shutoff. For conventional nozzle bodies containing the original spring-loaded diaphragm check valves, the concept is to drop the liquid pressure below the cracking point of the check valves so flow continues through the sections and back to the tank without engaging the nozzles.

    Recirculation fittings are added to the end of each boom section. These feed into 3/4″ lines are installed on section ends, which in turn feed increasing diameter collector lines that eventually return all flow to the tank. Flow reaches the sections as before. When recirculation is turned on, flow exits the boom section through the new fittings and returns through 3/4″ lines to the centre of each section, where it enters 1” lines that take the flow to the center of each boom wing. There the flow in the 1” lines is combined moves to the center of the sprayer on 1.5” lines where it meets the flow from the other wing.  From there, the flow returns to the tank through an electronic ball valve and 2” line. This system ensures no back-pressure and balanced flow from each section.

    For some sprayer rate control systems such as John Deere, the pump won’t operate below about 20 psi despite operator settings. This means the priming or flushing procedure would trigger nozzles to spray if the bodies were fitted with spring-loaded diaphragm check valves. A pressure reduction kit (a second restrictor valve) is required to reduce the pressure sufficiently for ReClaim to work in these instances. More here.

    ReClaim operates independently of any electronic control systems, relying on a toggle switch to initiate recirculation. When flow back to the tank is detected, a light indicates that recirculation is working, and the operator waits approximately 60 sections for a 120’ boom to circulate all volume back to the tank. Download the operator’s guide, here.

    This system requires a lot of additional lines. A 120’ boom would require 120’ of additional 1” line and 60’ of 1.5” line. The manufacturer states that ReClaim adds about 14 gallons of volume that would need to be displaced back to the tank, adding to the standing volume. This volume can be circulated using solution from the main solution tank, or displaced back to the tank using flow from an existing clean water tank, or displaced using compressed air via an optional pneumatic port. It is not clear how spray mix in the ReClaim system can be removed from lines without returning it to the tank and draining it from there. Users should consider the additional surface area and volume that will have to be addressed during cleanout.

    Do It Yourself

    If none of the available options work for your sprayer, consider building your own system. Sprayer plumbing parts are available from the major manufacturers Banjo, Hypro, TeeJet, and Wilger. Wilger, in particular, has developed a nice suite of parts well suited to recirculating booms, including flanged sweeps and thin gauge steel booms, punched for nozzle bodies or unpunched to move product. See their support for DIY projects on this dedicated page: Wilger Retrofit.

    Take Home

    All these recirculation options improve the status quo of plumbed boom sections with boom ends. They should be considered essential equipment on sprayers.

  • Spraying Weather

    Spraying Weather

    It’s time to spray and what’s the first thing you do? Check the weather forecast, of course. More often than not, the suitability of the weather is the main factor in the decision to spray. Let’s have a closer look at what each weather component contributes to the decision.

    Wind:

    Everyone knows that small droplets can drift if it’s windy, and the windier, the worse it is. But that’s hardly the whole story.  Here’s how can we improve our understanding of wind and its impact.

    • Look beyond the wind forecast. It’s standard practice to look a day or two ahead for wind forecasts. At any instant, the wind speed and direction may be acceptable for our planned spray job, but we know that it will change. Consider wind speed sites such as Windfinder, Ventusky, or Windy for added insight. These services show trends over time in a great visual interface, allowing users to anticipate changes in wind speed and direction for better planning. While they aren’t forecasts per se, visualizing wind patterns over a larger region allows a better understanding of what’s coming your way.
    Figure 1: Sites such as Windy.com offer powerful visualizations of current and future wind conditions.
    • Use wind as an ally. We’re conditioned to think of wind as having a negative effect on spray drift. The less the better. Yes, droplet displacement increases with wind speed. But the “negative-only” perspective is being re-evaluated in light of dangers associated with wind-free conditions that often occur during temperature inversions (see “Temperature”, below). In fact, wind provides several advantages over calm conditions:
      1. Directional certainty. We can assess the risk to downwind sensitive areas. This is not possible with calm conditions because inversion air flow may follow terrain, and as inversions dissipate, the first daily winds can be changeable and unpredictable in direction.
      2. Turbulence. Wind creates mechanical turbulence which helps sprays deposit and disperse.  Both of these effects have value. In a calm environment, such turbulent eddies don’t exist.
      3. Low drift options. If it’s windy, we have options to respond. We can lower the boom or lower the spray pressure. We can mix the next tank in higher water volume, forcing either a larger nozzle (larger flow rates of the same model nozzle usually produce coarser sprays) or slower travel speeds. All these practices reduce drift when it’s windy. In comparison, nothing (except not spraying) can be done to reduce risk during inversion conditions. This is because even low-drift spray contain enough fine droplets to cause damage if they linger.
    • Know your wind speed. The international standard for wind speed measurement is 10 m above ground level. When 25 km/h wind speeds are reported, they are at 10 m, not the 1 m height where the boom is located. Within the surface boundary layer, the part of the atmosphere closest to the ground, wind speeds typically increase linearly with the natural log of the height above the canopy. The slope of that line depends on atmospheric stability and roughness length. Very close to the ground, the wind speed reaches zero, and that height is a function of the roughness of the surrounding terrain.

      As a rule of thumb, over a short crop canopy, expect the wind speed at 1 m above ground to be about 0.67x of the speed at 10 m. So if the weather reports 25 km/h, the actual wind speed at boom height is closer to 17 km/h. Remember that weather stations can be far away, and local conditions will vary. Always measure your local wind speed and direction with your own weather station or handheld device, and keep a record.
    Figure 2: Relationship of wind speed and height, for three roughness conditions (Source: Oke et al, 2017)
    Figure 3: Hand-held wind meters or weather stations are an essential part of a spray operation and record keeping.

    Wind and Mode of Action. Coarser sprays are a common way to reduce drift in windy conditions. But some modes of action aren’t well suited to coarser sprays. We can schedule our spray jobs throughout the day to correspond to spray quality tolerance. Apply the products that require the finest sprays (contact products, grassy herbicides, insecticides) when conditions are best, and save the sprays that tolerate the coarser sprays (systemic products, broadleaf targets) for less certain conditions later in the day. Or treat the fields whose downwind edges border a sensitive crop during better conditions. Here’s a rough guide to spray quality and herbicide mode of action.

    Temperature

    Like wind, air temperature is more complex than it appears at first sight. Here are some other aspects to consider:

    • Understand temperature inversions. Temperature matters. But perhaps the most important aspect of temperature when it comes to spraying isn’t the temperature per se, but how it changes with height. The temperature change with height is used to identify dangerous temperature inversions.

      Here’s how temperature profiles work (for a quick Sprayers101 overview, here, for the best in-depth explanation (NDSU), here): Due to atmospheric pressure, there is always a slight temperature decrease with height, about 1 ºC per 100 m (the dry adiabatic lapse rate). This temperature profile describes a “neutral” atmosphere, i.e., no thermal effects.

      When it’s sunny, solar radiation heats the earth, which in turn warms the air near it. As a result, the rate of cooling with height is greater than the adiabatic lapse rate, and we have “unstable” conditions that are characterized by thermal turbulence (warm air rising, cold air falling) that actively mixes air parcels. Thermal turbulence is very good at dispersing anything in the air, including spray droplets.

      When solar radiation is low or absent, the earth cools and this mostly affects the air near it. As a result, air temperature rises with height, and the daytime temperature / height profile is inverted. Air parcels no longer move up or down, in fact they return to their original location if displaced. This results in a “stable” atmosphere, also called an inversion.

      Inversions are dangerous because they are associated with very low dispersion, and a spray cloud will remain concentrated and may linger over the ground for a long time, like ground fog.

      Most weather services do not actively measure inversions. Instead, their presence has to be inferred by clues. For example, inversions:
      (a) occur primarily when solar radiation is low, from early evening, overnight, to early morning;
      (b) are more likely on clear nights, when soils cool more;
      (c) can be seen when ground fog is present, or when dust hangs, moving slowly;
      (d) are associated with low ground temperatures that also cause dew. 

    Recent findings about inversion in Missouri were summed up in this excellent webinar by Dr. Mandy Bish, Extension Weed Specialist at the University of Missouri. Her studies showed that inversions can begin hours before sunset, their presence and duration are dependent on local conditions such as topography and windbreaks, and recognition of telltale signs of inversions such as lack of windspeed are important for accurate local assessments.

    Figure 4: Morning ground fog in Australia (picture provided to author).
    • Use Mesonets if you have them. Mesonets are networks of weather stations, and they can add valuable information. For example, North Dakota has an extensive network of about 130 weather stations that, among other things, measures and reports temperature inversions. NDAWN (ndawn.ndsu.nodak.edu) reports temperatures at 3 m and 1 m, and issues warnings of temperature inversions as they develop at a specific location. NDAWN information is available as an app. North Dakota isn’t the only place to have a public mesonet, check to see what’s available in your area. The added information is worth subscribing to.
    • Know the volatility of the product. Some pesticide active ingredients are volatile. This means they can evaporate from a wet or dry deposit during and after application (more here). Dicamba is a prominent example, but there are others, like trifluralin and ethalfluralin, 2,4-D and MCPA ester, and clomazone. Formulation can affect volatility, and the use of lower volatile esters of 2,4-D and better salts of dicamba have helped. Microencapsulation has been used to reduce the problem with clomazone. Volatility is strongly affected by surface temperature, and volatile products should not be sprayed on hot days or when the forecast calls for hot days following application. Volatile products have been found to evaporate from dry deposits for several days after application, and their vapours move under inversion conditions, causing widespread damage.

    Sun

    The sun plays a large role in spraying. Plants’ active growth improves herbicide translocation as well as activity in the photosystem, or in amino acid or fatty acid synthesis. The activity of herbicides has been shown to improve under sunny conditions for that reason.

    Some herbicides, most notably diquat (Reglone), work too quickly when it’s sunny, and improved performance can be gained by spraying under cloudy or low-light conditions. The lack of photosynthesis allows for some passive translocation before the product causes tissue necrosis.

    Sunny conditions also increase thermal turbulence we mentioned earlier, which is useful for burning off morning inversions. But what usually follows a sunny day is a strong inversion as the sun sets and the clear sky facilitates the earth’s rapid cooling. It would be possible to spray a bit later into the evening when it’s cloudy.

    Humidity

    Since about 99% of the spray volume is comprised of water, evaporation of this water can have strong effects on droplet behaviour. Droplets begin to evaporate as soon as they leave the nozzle, becoming smaller and more drift-prone while still in flight. Higher booms and finer sprays increase the flight-time of droplets, and this increases the sensitivity to evaporation.

    The most common measure of water in air is relative humidity (RH). RH doesn’t tell the whole story, though, because the same RH at different temperatures results in two different rates of water evaporation. A better measure is wet bulb depression. Wet bulb depression is defines as the difference in temperature reported by a dry bulb vs. a wet bulb thermometer. Wet bulb depression has more recently been coined as “Delta T” in Australia. The Delta T value is directly related to water evaporation, and charts have been published showing acceptable values for spraying. A Delta T of >10 ºC is considered too high.

    Figure 5: Delta T, also known as wet bulb depression, provides an indication of water evaporation rate.

    After they deposit on a leaf, droplets can evaporate to dryness within seconds, and a dry atmosphere can result in rapid drying that reduces herbicide uptake. In one study, a Group 2 herbicide was applied to weeds in a normal sized spray, and also as a fine mist, both under very dry conditions. The normal spray showed the expected herbicide efficacy. The finely misted herbicide had no effect on the weeds, likely because the rapid drying prevented uptake. Interestingly, the product began to work again when the plants were later placed in a humid environment.

    High humidity can also work against an application. Since humidity is often high during temperature inversions, droplets remain potent while they linger and drift over sensitive terrain. It would be better if they had evaporated and lost their effectiveness.

    Some proponents of low water volumes and fine sprays have suggested oily formulations or adjuvants prevent evaporation. While this may slow evaporation, it also creates a dangerous condition in which many small droplets remain aloft and liquid for a long time, with high activity on any target they may encounter. The bottom line: Don’t spray low volumes with oily adjuvants.

    The Perfect Day

    We know that the ideal spray day is sunny, starts a few hours after sunrise once the dew has mostly burned off, and has consistent winds away from sensitive areas. Spraying should end well before before sunset, before calm conditions signal the onset of the inversion.

    But what to do when that day never happens? All too often, high winds persist day after day, and night spraying is the only alternative. In that case, do what you can to minimize potential damage. Survey downwind areas. Choose cloudy skies that suppress inversions. Incoming weather systems are usually associated with consistent winds, and these may reduce inversion risk. If drift is a possibility, apply more water and use the coarser nozzles at your disposal to minimize it. Any investments made to boost productivity will pay dividends, allowing you to get a greater proportion of your work done when conditions are better.

    Additional Resource

    If you want an excellent resource for spray weather best practices, grab a free copy of Graeme Tepper’s “Weather Essentials for Pesticide Application” published by Australia’s GRDC.